Metal Resistance Welding Machine Risk Assessment

$79.50

The Metal Resistance Welding Machine Risk Assessment features:

  1. Instant download
  2. Acceptance Guaranteed
  3. Easy to edit Microsoft Word format so you can add your logo and site specific details
  4. Complies with latest legislation

Specifically, the Metal Resistance Welding Machine Risk Assessment covers:

  1. A detailed breakdown of work activities with potential hazards identified
  2. A comprehensive risk evaluation matrix to assess initial and residual risks
  3. Step-by-step control measures and guidelines to minimise hazards
  4. Pre-work checks and documentation requirements to ensure compliance
  5. And more. Please check details below
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Ensure your workplace remains safe and compliant with our versatile risk assessment templates, designed to meet Australia’s Work Health and Safety (WHS) standards. These professionally crafted documents follow a consistent, structured approach that can be adapted for any industry or task.

Key Features:

Uniform Structure: Each template includes clearly defined sections for job steps, potential hazards, risk matrices, control measures, and emergency procedures.

Comprehensive Hazard Identification: Systematically record foreseeable hazards at every stage of your work process—from preparation and equipment checks to final debriefing.

Customisable Details: Easily insert your organisation’s information, project specifics, and relevant legislative references, ensuring the document meets your unique operational needs.

Regulatory Compliance: Built to align with Australia’s WHS legislation and Codes of Practice, these templates include guidance notes and reference links to help you stay compliant.

Emergency Preparedness & Documentation: Integrated sections for emergency response planning and thorough documentation review ensure all critical safety information is captured and easily accessible.

Whether you’re managing a construction site, operating machinery, or overseeing any other workplace activity, our generic risk assessment templates provide a robust framework for identifying risks, implementing effective control measures, and maintaining a safe working environment. Download today to streamline your risk management processes and promote a culture of safety in your organisation.


The Metal Resistance Welding Machine Risk Assessment includes the following job steps and related potential hazards:

  • 1. Preparation
    • Incorrect setup
    • Lack of personal protective equipment (PPE)
  • 2. Power On
    • Electrical shock
    • Unexpected machine start
  • 3. Loading Material
    • Manual handling injuries
    • Caught between objects
  • 4. Adjusting Controls
    • Equipment malfunction
    • Unexpected equipment movement
  • 5. Operation
    • Exposure to heat
    • Noise
    • Flying debris
  • 6. Inspecting Weld
    • Eye injuries from sparks or intense light
    • Inhalation of toxic fumes
  • 7. Unloading Material
    • Crush injuries
    • Manual handling injuries
  • 8. Power Off
    • Electrical shock
    • Burns from hot surfaces
  • 9. Cleaning and Maintenance
    • Contact with sharp objects
    • Exposure to chemical cleaning solutions
  • 10. Breakdown Recovery
    • Entrapment
    • Electrical hazards
  • 11. Testing Process
    • Electric shock
    • Explosions due to build-up of explosive gasses
  • 12. Transportation
    • Collision
    • Tip-over during transit
  • 13. Storage
    • Fire risk from flammable material storage
    • Collapse of storage systems
  • 14. Disposal of Waste Material
    • Hazardous materials exposure
    • Manual lifting injuries
  • 15. Accident Reporting
    • Insufficient information
    • Failure to prevent future incidents
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