BlueSafe
Metal Hydraulic Press SWMS

Metal Hydraulic Press SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

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Product Overview

This SWMS covers planning, setting up, operating, cleaning and signing off metal hydraulic press work. It supports work planning and risk management by addressing press movement, tooling, safeguards, sharp materials, hydraulic energy and ejected items.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the task, work area and operator competency
  • Inspect the press and its safeguards
  • Select and install tooling
  • Set guards and controls before testing
  • Perform a test press cycle
  • Load, position and press material
  • Clear jams and respond to faults
  • Conduct maintenance and cleaning
  • Clean the work area and sign off

Who is this for?

For contractors, workers, supervisors and businesses carrying out metal hydraulic press activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review task and work area
  • Unauthorised press operation
  • Inadequate task planning
  • Poor access and housekeeping
  • Interaction with nearby workers
  • Sharp material edges
Verify operator competency
  • Incorrect press operation
  • Unsafe tooling selection
  • Unexpected press stroke
  • Inadequate emergency response
Inspect press and safeguards
  • Crush or amputation
  • Guard failure
  • Unexpected movement
  • Hydraulic oil leak
  • Electrical shock
  • Failure of emergency stop
Select and install tooling
  • Crush from ram movement
  • Falling die or tooling
  • Tooling fracture
  • Manual handling strain
  • Hand lacerations
Set guards and controls
  • Access to point of operation
  • Unexpected repeat stroke
  • Crush injury
  • Ejected workpiece
  • Unauthorised adjustment
Perform test press cycle
  • Tooling failure
  • Ejected metal
  • Crush injury
  • Excessive pressure
  • Unexpected movement
  • Noise exposure
Load and position material
  • Hand crush injury
  • Sharp metal edges
  • Manual handling strain
  • Material drop
  • Awkward posture
  • Slip from oil contamination
Operate hydraulic press
  • Crush or amputation
  • Ejected workpiece or tooling
  • Unexpected ram movement
  • Hydraulic hose failure
  • Noise
  • Operator distraction
Clear jams and faults
  • Stored hydraulic energy
  • Unexpected restart
  • Crush injury
  • Ejected trapped material
  • Electrical shock
  • Hydraulic oil injection injury
Conduct maintenance and cleaning
  • Unexpected energisation
  • Crush from ram descent
  • Electrical shock
  • Hydraulic release
  • Chemical exposure
  • Slips and trips
Clean work area and sign off
  • Sharp offcuts
  • Slips and trips
  • Residual stored energy
  • Unsecured tooling
  • Unauthorised restart
  • Waste contamination

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties for plant risk management, guarding, operational controls, isolation, maintenance, information, training, instruction, supervision, hazardous manual tasks, noise and PPE.
  • Model Code of Practice: Managing the Risks of Plant in the Workplace — guidance on commissioning, plant positioning, guarding, operational controls and power-press safeguards.
  • Model Code of Practice: Managing Noise and Preventing Hearing Loss at Work — guidance on noise assessment and the 85 dB(A) LAeq,8h and 140 dB(C) peak exposure standards.
  • Model Code of Practice: How to Manage Work Health and Safety Risks.
  • Model Code of Practice: Hazardous Manual Tasks.
  • Guidance standards: AS 4024.1 series Safety of machinery; AS 4024.3001 Safety of machinery—materials forming and shearing—power presses; AS/NZS 3000 Wiring Rules; AS/NZS 3760 In-service safety inspection and testing of electrical equipment; AS/NZS 1270 Hearing protectors; AS/NZS 1337.1 Eye and face protection; AS/NZS 2210.3 Safety footwear; AS/NZS 2161.3 Occupational protective gloves.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionMetal Fabrication and Welding

$96.80

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