BlueSafe
Metal Bandsaw and Power Hacksaw SWMS

Metal Bandsaw and Power Hacksaw SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

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1Download immediately

Sign in to Blue Safe Portal and download the editable Word or PDF files.

2Optional free branding

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One-time purchase. Portal downloads, branding and updates are included for 2 years.

Product Overview

This SWMS covers preparation, set-up, cutting, maintenance, cleaning and handover for metal bandsaw and power hacksaw work. It supports work planning and risk management by addressing blades, clamped material, projecting stock, swarf, cutting fluid and unexpected start-up.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the task, work area and workshop activity
  • Inspect the machine before use
  • Set exclusion and material support zones
  • Select the blade and cutting settings
  • Load and clamp material, then adjust guards and guides
  • Start the saw and verify operation
  • Perform controlled cutting
  • Manage off-cuts, swarf, cutting fluid and mist
  • Respond to jams, faults and blade changes
  • Clean, shut down and hand over the machine

Who is this for?

For contractors, workers, supervisors and businesses carrying out metal bandsaw and power hacksaw activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review task and work area
  • Unauthorised operation
  • Inadequate competency
  • Poor access
  • Conflicting workshop activity
  • Flying swarf exposure
  • Noise exposure
Inspect machine before use
  • Blade contact
  • Guard failure
  • Electrical shock
  • Unexpected start-up
  • Mechanical failure
  • Flying blade fragments
Set exclusion and support zones
  • Struck by projecting stock
  • Crush from unsupported material
  • Trips around stock
  • Unauthorised entry
  • Swarf ejection
Select blade and cutting settings
  • Blade breakage
  • Workpiece ejection
  • Overheating
  • Sharp blade handling
  • Incorrect cutting speed
  • Cutting-fluid exposure
Load and clamp material
  • Manual handling strain
  • Crush injury
  • Sharp edges
  • Material roll-out
  • Pinch points
  • Dropped stock
Adjust guards and guides
  • Blade laceration
  • Entanglement
  • Swarf ejection
  • Guard pinch points
  • Unexpected movement
Start saw and verify operation
  • Unexpected blade movement
  • Blade derailment
  • Abnormal vibration
  • Flying fragments
  • Noise exposure
  • Entanglement
Perform controlled cutting
  • Blade laceration
  • Entanglement
  • Workpiece ejection
  • Blade breakage
  • Flying swarf
  • Noise
Manage off-cuts and swarf
  • Falling off-cuts
  • Sharp swarf
  • Hot metal
  • Blade contact
  • Slips from coolant
  • Manual handling strain
Respond to jams and faults
  • Unexpected start-up
  • Blade laceration
  • Stored energy
  • Electrical shock
  • Flying fragments
  • Crush from stock movement
Change blade under isolation
  • Blade laceration
  • Unexpected start-up
  • Stored energy
  • Manual handling strain
  • Incorrect blade fitment
  • Guard removal
Control cutting fluid and mist
  • Skin irritation
  • Fluid mist inhalation
  • Slips from leaks
  • Fire from unsuitable chemicals
  • Microbial contamination
  • Environmental release
Clean machine after operation
  • Blade contact
  • Sharp swarf
  • Unexpected start-up
  • Slips and trips
  • Chemical exposure
  • Electrical shock
Shut down and hand over
  • Unauthorised restart
  • Unreported defects
  • Residual sharp materials
  • Poor housekeeping
  • Incomplete maintenance information
  • Next-shift exposure

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Model Code of Practice: Managing risks of plant in the workplace — guidance for guarding, isolation, maintenance, operator information and safe access.
  • Model Code of Practice: How to manage work health and safety risks — guidance for consultation, hazard identification, risk assessment, control and review.
  • Model Code of Practice: Managing noise and preventing hearing loss at work.
  • Model Code of Practice: Hazardous manual tasks.
  • Model Code of Practice: Managing the work environment and facilities.
  • AS 4024.1 series, Safety of machinery — risk assessment, risk reduction, guarding, safety-related controls, isolation and emergency-stop functions.
  • AS/NZS 3760, In-service safety inspection and testing of electrical equipment.
  • AS/NZS 1337.1, Personal eye-protection — eye and face protectors for occupational applications.
  • AS/NZS 1270, Acoustics — hearing protectors.
  • AS/NZS 2210.3, Safety, protective and occupational footwear.
  • AS/NZS 1715 and AS/NZS 1716, Selection, use and maintenance of respiratory protective equipment and respiratory protective devices.
  • Model WHS laws and model Codes of Practice are guidance and should be checked against the legislation and approved codes applying in the jurisdiction where the work is undertaken.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionMetal Fabrication and Welding

$96.80

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