Manual Arc Welding Risk Assessment

$79.50

The Manual Arc Welding Risk Assessment features:

  1. Instant download
  2. Acceptance Guaranteed
  3. Easy to edit Microsoft Word format so you can add your logo and site specific details
  4. Complies with latest legislation

Specifically, the Manual Arc Welding Risk Assessment covers:

  1. A detailed breakdown of work activities with potential hazards identified
  2. A comprehensive risk evaluation matrix to assess initial and residual risks
  3. Step-by-step control measures and guidelines to minimise hazards
  4. Pre-work checks and documentation requirements to ensure compliance
  5. And more. Please check details below
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Ensure your workplace remains safe and compliant with our versatile risk assessment templates, designed to meet Australia’s Work Health and Safety (WHS) standards. These professionally crafted documents follow a consistent, structured approach that can be adapted for any industry or task.

Key Features:

Uniform Structure: Each template includes clearly defined sections for job steps, potential hazards, risk matrices, control measures, and emergency procedures.

Comprehensive Hazard Identification: Systematically record foreseeable hazards at every stage of your work process—from preparation and equipment checks to final debriefing.

Customisable Details: Easily insert your organisation’s information, project specifics, and relevant legislative references, ensuring the document meets your unique operational needs.

Regulatory Compliance: Built to align with Australia’s WHS legislation and Codes of Practice, these templates include guidance notes and reference links to help you stay compliant.

Emergency Preparedness & Documentation: Integrated sections for emergency response planning and thorough documentation review ensure all critical safety information is captured and easily accessible.

Whether you’re managing a construction site, operating machinery, or overseeing any other workplace activity, our generic risk assessment templates provide a robust framework for identifying risks, implementing effective control measures, and maintaining a safe working environment. Download today to streamline your risk management processes and promote a culture of safety in your organisation.


The Manual Arc Welding Risk Assessment includes the following job steps and related potential hazards:

  • 1. Preparation
    • Electrocution
    • Exposure to harmful fumes
  • 2. Equipment Inspection
    • Equipment failure
    • Burns
  • 3. Work Area Setup
    • Falling objects
    • Slips and trips
  • 4. Welding Materials Gathering
    • Heavy lifting
    • Cuts from sharp materials
  • 5. Personal Protective Equipment (PPE) Checking
    • Inadequate PPE
    • Failure of PPE
  • 6. Arc Welding Start-Up
    • Eye damage from arc flash
    • Electrocution
  • 7. Ongoing Welding Tasks
    • Fire hazard
    • Burns
    • Eye damage from arc flash
    • Exposure to harmful fumes
    • noise
  • 8. Stopping Arc Welder
    • Rapid cool down leading to cracks
    • Unintended restart
  • 9. Cool Down and Inspection
    • Burns
    • Cuts from inspection tools
  • 10. Waste Fumes Ventilation
    • Exposure to harmful fumes
    • Fire hazard
  • 11. Dismantling Workspace
    • Falls from height
    • Heavy lifting injuries
  • 12. Checking Welding Quality
    • Cuts
    • Burns
    • Inadequate quality leading to rework
  • 13. Transportation of Finished Work
    • Heavy lifting
    • Transport related hazards
  • 14. Clean Up
    • Slips and trips
    • Exposure to cleaning chemicals
  • 15. Maintenance Check
    • Equipment failure
    • Electric shocks
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