BlueSafe

Lubrication Greasing and Preventative Maintenance SWMS

This SWMS covers lubrication, greasing and preventative maintenance from scope review and plant shutdown through to servicing, testing and handover.

Activities covered include

  • Review the work scope and prepare the work area
  • Lubricate moving parts and manage lubricant spills
  • Clean the area, manage waste, record work and hand over

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Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Lubrication Greasing and Preventative Maintenance SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers lubrication, greasing and preventative maintenance from scope review and plant shutdown through to servicing, testing and handover. It supports work planning and risk management for plant movement, stored energy, access, lubricants, guards and maintenance waste.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the work scope and prepare the work area
  • Inspect access arrangements, tools and equipment
  • Shut down plant and isolate energy sources
  • Remove guards safely and inspect machine condition
  • Lubricate moving parts and manage lubricant spills
  • Perform scheduled servicing and service automatic doors
  • Reinstall guards, test the plant and manage unexpected movement
  • Clean the area, manage waste, record work and hand over

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out lubrication, greasing and preventative maintenance.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review work scope
  • Incorrect maintenance method
  • Unplanned plant interaction
  • Inadequate worker competency
  • Missing safety information
Prepare work area
  • Unauthorised plant operation
  • Pedestrian interaction
  • Slips and trips
  • Poor lighting
Inspect access and equipment
  • Fall from access equipment
  • Defective tools
  • Manual handling strain
  • Grease injection injury
Shut down plant
  • Unexpected start-up
  • Entanglement in moving parts
  • Crush from automatic movement
  • Stored product movement
Isolate and verify energy
  • Electric shock
  • Unexpected energisation
  • Hydraulic release
  • Pneumatic release
  • Gravity movement
  • Stored mechanical energy
Remove guards safely
  • Exposure to sharp edges
  • Falling guard panels
  • Lost fasteners
  • Access to danger zones
Inspect machine condition
  • Corroded component failure
  • Oil leaks
  • Sharp or hot surfaces
  • Unexpected component release
  • Awkward postures
Lubricate moving parts
  • Entanglement
  • High-pressure grease injection
  • Chemical skin exposure
  • Slips from lubricant spills
  • Hot surface burns
Perform scheduled servicing
  • Component drop
  • Incorrect reassembly
  • Hand injuries
  • Exposure to oils and cleaners
  • Uncontrolled modifications
Service automatic doors
  • Door crushing
  • Unexpected door travel
  • Spring or counterweight release
  • Electrical exposure
  • Pedestrian strike
Reinstall guards and test
  • Unexpected start-up
  • Missing guards
  • Ejected components
  • Noise
  • Plant malfunction
Clean and manage waste
  • Slip from oil spill
  • Chemical exposure
  • Environmental contamination
  • Fire from oily rags
Record and hand over
  • Undetected defect recurrence
  • Incomplete maintenance records
  • Unauthorised return to service
  • Future maintenance error

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to manage risks, provide safe plant, maintain control measures, provide information/training/supervision and consult workers.
  • Safe Work Australia model Code of Practice: Managing the Risks of Plant in the Workplace (guidance only unless adopted in the relevant jurisdiction).
  • Safe Work Australia model Code of Practice: How to Manage Work Health and Safety Risks (guidance only unless adopted in the relevant jurisdiction).
  • Safe Work Australia model Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace (guidance only unless adopted in the relevant jurisdiction).
  • Safe Work Australia model Code of Practice: Hazardous Manual Tasks (guidance only unless adopted in the relevant jurisdiction).
  • Safe Work Australia model Code of Practice: Managing Electrical Risks in the Workplace (guidance only unless adopted in the relevant jurisdiction).
  • Safe Work Australia model Code of Practice: Managing the Risk of Falls at Workplaces (guidance only unless adopted in the relevant jurisdiction).
  • AS 4024 series Safety of machinery; AS 1657 Fixed platforms, walkways, stairways and ladders; AS/NZS 1715 and AS/NZS 1716 Respiratory protective devices; AS/NZS 1891 series Industrial fall-arrest systems; AS/NZS 2210.3 Safety footwear; AS/NZS 1337.1 Eye and face protection; AS/NZS 1270 Hearing protectors; AS/NZS 45001 Occupational health and safety management systems.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionTransport and LogisticsManufacturing and ProductionWarehousing and DistributionCivil Construction and EarthworksAutomotive and MechanicalMining and Resources

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