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Overhead Gantry and Jib Crane SWMS

Overhead Gantry and Jib Crane SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Overhead Gantry and Jib Crane SWMS

Product Overview

This Overhead Gantry and Jib Crane SWMS is a detailed Safe Work Method Statement designed to identify hazards, assess risks, and implement controls for crane installation, set-up, and operation on Australian worksites. It is a comprehensive document that covers multiple aspects of overhead gantry, jib, pedestal and cantilevered crane use to support WHS compliance and safe management of high risk construction work.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Planning and coordination of overhead gantry and jib crane operations, including lift studies and communication protocols
  • Safe use of cantilevered crane loading platforms for loading and unloading materials at height
  • Operation of cantilevered gantry cranes, including stability checks, load limits, and exclusion zones
  • Set-up, inspection and operation of crane overhead bridge gantry systems within workshops and construction sites
  • Deploying and disengaging electromagnets for lifting steel and ferrous materials, including emergency release procedures
  • Routine and complex jib crane operation, including slew, hoist and travel movements under load
  • Inspection, maintenance and pre-start checks for jib cranes to ensure integrity of ropes, chains, hooks and safety devices
  • Safe operation of grab cranes, including use of grabs, buckets and attachments for bulk material handling
  • Overhead load transportation along runways and beams, including load path planning and control of suspended loads
  • Pedestal crane operation on fixed bases, including stability, slew radius control and interaction with nearby plant
  • Selection and inspection of lifting gear, slings, shackles and lifting attachments for compatibility with crane and load
  • Establishing and maintaining exclusion zones, spotters and traffic management around crane operating areas
  • Emergency response procedures for dropped loads, equipment failure, power loss and contact with overhead services

Who is this for?

This SWMS is designed for crane operators, doggers and riggers, steel fabricators, manufacturing and warehouse operations, construction contractors, and site supervisors responsible for overhead gantry, jib, pedestal, cantilevered and grab crane activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre‑start planning and documentation
  • • Unidentified structural limitations
  • • Unclear crane operating envelope
  • • Inadequate traffic separation
  • • Incomplete competency or licence verification
  • • Unplanned simultaneous operations
Site access and exclusion zones
  • • Uncontrolled pedestrian access
  • • Unplanned vehicle movement
  • • Restricted visibility around cranes
  • • Collision with structures or plant
  • • Falling objects into public areas
Crane and runway inspection
  • • Structural failure of crane components
  • • Runway beam deformation
  • • Corroded bolts or welds
  • • Defective limit switches
  • • Inadequate fall protection on runways
Electromagnet and grab attachments
  • • Unintended load release
  • • Electrical fault on electromagnets
  • • Hydraulic or pneumatic failure
  • • Crushing from grab arms
  • • Dropped scrap or loose material
Pre-use functional checks and controls
  • • Unexpected crane movement
  • • Control system failure
  • • Emergency stop inoperable
  • • Audio and visual alarm failure
  • • Pendant cable entanglement
Load assessment and rigging
  • • Overloading crane or runway
  • • Slings or chains failure
  • • Unbalanced load centre of gravity
  • • Inadequate lifting points
  • • Load shift during lifting
Overhead gantry and bridge crane travel
  • • Collision with structures
  • • Crush injury from crane movement
  • • Contact with other cranes
  • • Falling objects from trolley
  • • Derailment of end trucks
Jib and pedestal crane operation
  • • Overturning from overload
  • • Slew collision with structures
  • • Hook or boom striking personnel
  • • Sudden wind loading on jib
  • • Swinging suspended loads
Cantilevered crane loading platforms
  • • Platform structural overload
  • • Platform detachment from structure
  • • Edge falls from platform
  • • Load striking building facade
  • • Dropped materials to lower levels
Overhead load transportation
  • • Falling suspended loads
  • • Struck-by moving loads
  • • Load snagging on obstructions
  • • Dynamic load amplification
  • • Contact with overhead services
Emergency response and power isolation
  • • Uncontrolled load in emergency
  • • Electrical shock during isolation
  • • Delayed rescue of injured worker
  • • Unplanned restart of crane
  • • Entanglement during recovery
Maintenance, inspection and tagging
  • • Unexpected crane movement during service
  • • Falls from height on runways
  • • Contact with live electrical components
  • • Incorrect repair of safety systems
  • • Use of out-of-test equipment
Training, supervision and communication
  • • Incorrect crane operation
  • • Inadequate understanding of lift plans
  • • Miscommunication between operator and dogger
  • • Complacency during routine lifts
  • • Unreported defects

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Model Code of Practice: Managing the Risks of Plant in the Workplace – Guidance on safe use, inspection and maintenance of cranes and associated lifting equipment
  • Model Code of Practice: Construction Work – Requirements for planning and managing high risk construction work involving cranes
  • Model Code of Practice: Managing Risks of Falls at Workplaces – Controls for working near edges, loading platforms and elevated work areas
  • AS 2550 Cranes, hoists and winches – Safe use (series) – Guidance for the safe use and operation of cranes and hoisting equipment
  • AS 1418 Cranes, hoists and winches (series) – Design and operational requirements for cranes and lifting appliances
  • AS/NZS 4801 Occupational health and safety management systems – Framework for implementing systematic WHS management
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned