BlueSafe
Install Hydraulic Systems SWMS

Install Hydraulic Systems SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Install Hydraulic Systems SWMS

Product Overview

This Install Hydraulic Systems SWMS is a site-ready Safe Work Method Statement designed to identify hazards, implement controls, and support WHS compliance when installing hydraulic equipment and pipework. It provides comprehensive coverage of planning, installation, testing, and commissioning activities associated with hydraulic systems installation on Australian worksites.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Planning and preparation of hydraulic installation works, including site assessment, service locating, and permit requirements
  • Selection, inspection, and safe use of tools, plant, and lifting equipment for hydraulic system components
  • Manual handling of pipes, hoses, pumps, valves, and fittings to minimise musculoskeletal injuries
  • Safe cutting, threading, bending, and preparation of hydraulic pipes and hoses
  • Installation and securing of hydraulic pipework, hoses, and fittings to prevent leaks, movement, or failure
  • Use of sealants, lubricants, and cleaning agents, including controls for hazardous chemicals
  • Working around energised plant and equipment, including isolation, lockout/tagout, and verification of zero energy
  • Connection of hydraulic lines to machinery, manifolds, cylinders, and control valves
  • Pressure testing, bleeding air, and commissioning of hydraulic systems to prevent hose whip and component failure
  • Management of stored energy in accumulators, cylinders, and pressurised lines
  • Control of slips, trips, and falls from oil spills, hoses, tools, and offcuts in the work area
  • Working in restricted or awkward spaces when routing hydraulic lines through plant or structures
  • Environmental management of hydraulic oil spills, leaks, and waste disposal
  • Emergency response procedures for hydraulic failures, high-pressure injection injuries, and fire

Who is this for?

This SWMS is designed for hydraulic installers, mechanical fitters, maintenance technicians, plant and equipment manufacturers, and site supervisors responsible for hydraulic system installation and commissioning.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
1. Preparation
  • Incorrect manual handling, Exposure to noise and vibration
2. Scope of Work
  • Inadequate knowledge & training, Miscommunication
3. Pre-Installation Procedure
  • Electrical hazards, Trip and fall hazards
4. Delivery of Hydraulic Systems
  • Traffic incidents, Manual handling accidents
5. Unloading Hydraulic Systems
  • Crushing hazards, Manual handling incidents
6. Positioning for Installation
  • Accidental drops, Incorrect positioning leading to improper installation
7. Installing Hydraulic Systems
  • Electric shock, incorrect installation
8. Testing installed Systems
  • System failure, exposure to hydraulic fluids
9. Fine-Tuning the system
  • Cutting or pinching injuries, collision with moving parts
10. Quality checks
  • Incorrect inspection, lack of quality control
11. Documentation & Reporting
  • Miscommunication, poor documentation
12. Clean Up
  • Slip and trip hazards, hazardous waste disposal
13. Maintenance
  • Electric shock, Fire hazard, exposure to hazardous dusts
14. Troubleshooting
  • Electric shock, burns, accidental startup of machinery
15. Decommissioning & Disposal
  • Exposure to hazardous waste, manual handling accidents
16. Emergency Procedure
  • Fire, explosion, chemical spills, inadequate escape route
17. Training
  • Incorrect use of equipment, lack of awareness of emergency procedures
18. Regular Review and Update of SWMS
  • Outdated guidelines, overlooked hazards
19. Auditing
  • Overlooked non-compliance issues, inadequate preventive measures
20. Post-Operation Procedures
  • Improper storage of machinery, uncontrolled release of contaminants
Various hazards managed

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Managing Risks of Plant in the Workplace Code of Practice: Guidance on the safe use, installation, and maintenance of plant and associated systems such as hydraulics
  • Hazardous Manual Tasks Code of Practice: Controls for lifting, carrying, and handling hydraulic components and equipment
  • Managing Risks of Hazardous Chemicals in the Workplace Code of Practice: Requirements for safe storage, use, and disposal of hydraulic oils, cleaners, and sealants
  • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice: Ensuring workers and contractors are consulted on hydraulic installation risks and controls
  • AS 4024 Safety of Machinery (series): Guidance for integrating hydraulic systems safely into machinery and guarding arrangements
  • AS/NZS 1200 Pressure Equipment: General requirements for the design and safe operation of pressurised systems relevant to hydraulic installations
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned