BlueSafe
Hydraulic Punch and Shear SWMS

Hydraulic Punch and Shear SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

Included with your purchase

1Download immediately

Sign in to Blue Safe Portal and download the editable Word or PDF files.

2Optional free branding

Complete your company profile first if you want us to add your logo, business details and ABN.

One-time purchase. Portal downloads, branding and updates are included for 2 years.

Product Overview

This SWMS covers setting up, operating and shutting down a hydraulic punch and shear, including material handling, punching, shearing and maintenance. It supports planning the work sequence and managing hazards from moving parts, sharp material, stored energy, hydraulic oil and electrical faults.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the work sequence, work area, access and lighting
  • Inspect the machine and establish isolation controls before work
  • Receive, handle, measure and mark material
  • Set punches, dies, stops and other machine settings
  • Punch holes in stock and manage slugs or fragments
  • Shear material to length and handle sharp offcuts
  • Clear jams and misfeeds while controlling stored energy
  • Inspect finished components and conduct planned maintenance
  • Clean the work area and shut down for handover

Who is this for?

For contractors, workers, supervisors and businesses carrying out hydraulic punching and shearing activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review work and set up
  • Unplanned work sequence
  • Unauthorised machine use
  • Poor access around plant
  • Inadequate lighting
  • Production pressure
Inspect machine before use
  • Guard failure
  • Hydraulic oil leak
  • Electrical fault
  • Unexpected machine movement
  • Flying metal fragments
Establish isolation controls
  • Unexpected start-up
  • Stored hydraulic pressure
  • Gravity movement
  • Unauthorised re-energisation
  • Electrical exposure
Receive and handle material
  • Crush from material
  • Sharp sheet edges
  • Musculoskeletal strain
  • Dropped steel section
  • Forklift interaction
Measure and mark stock
  • Cuts from burrs
  • Manual handling strain
  • Incorrect cut location
  • Contact with stored material
Set punches and stops
  • Crush from ram movement
  • Ejected punch or die
  • Stored hydraulic energy
  • Hand injury from sharp tooling
  • Incorrect tool selection
Punch holes in stock
  • Amputation at punch point
  • Ejected slug or punch
  • Material kickback
  • Eye injury from fragments
  • Noise exposure
Shear material to length
  • Amputation at shear blade
  • Cut from sharp offcuts
  • Stock movement
  • Flying offcut
  • Noise exposure
Clear jams and misfeeds
  • Unexpected ram movement
  • Stored hydraulic pressure
  • Sharp jammed material
  • Ejected component
  • Crush injury
Inspect finished components
  • Sharp edges
  • Cuts from burrs
  • Manual handling strain
  • Contact with adjacent plant
Conduct planned maintenance
  • Stored energy release
  • Electrical shock
  • Hydraulic injection injury
  • Crush from moving components
  • Exposure to oils
Clean work area
  • Cuts from swarf
  • Slips from hydraulic oil
  • Trips from offcuts
  • Contact with operating plant
Shut down and hand over
  • Unauthorised restart
  • Unreported equipment defect
  • Stored material instability
  • Poor shift handover

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to provide and maintain safe plant, manage risks, consult workers, provide information/training/supervision, and inspect and maintain plant.
  • Safe Work Australia, Managing the risks of plant in the workplace Code of Practice: apply the hierarchy of controls, including elimination, substitution, isolation, engineering controls and administrative controls.
  • Safe Work Australia, How to manage work health and safety risks Code of Practice.
  • Safe Work Australia, Managing noise and preventing hearing loss at work Code of Practice.
  • Safe Work Australia, Hazardous Manual Tasks Code of Practice.
  • Safe Work Australia, Managing electrical risks in the workplace Code of Practice, including inspection and testing of electrical equipment in workshop environments.
  • AS/NZS 4024 series, Safety of machinery; use as technical guidance for guarding, interlocks, safety-related control systems, emergency stops and safeguarding distances.
  • AS/NZS 3760, In-service safety inspection and testing of electrical equipment.
  • AS/NZS 1337.1, Personal eye-protection; AS/NZS 1270, Hearing protectors; AS/NZS 2210.3, Safety protective and occupational footwear; AS/NZS 2161.3, Occupational protective gloves.
  • Model Codes of Practice and model WHS laws are guidance unless adopted or otherwise given legal effect in the applicable jurisdiction.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionMetal Fabrication and Welding

$96.80

Safe Work Australia Aligned