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Hazardous Substances Risk Assessment

This risk assessment covers the identification, handling, storage and management of hazardous substances, including related information, controls and emergency arrangements.

Activities covered include

  • Set hazardous-substances responsibilities, oversight and planning arrangements
  • Provide understandable training, instruction and supervision for substance-related tasks
  • Audit documents, records and controls, and remove superseded instructions

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Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Hazardous Substances Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers the identification, handling, storage and management of hazardous substances, including related information, controls and emergency arrangements. It supports planning by helping businesses review substance-related risks, assign controls and keep records current.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Set hazardous-substances responsibilities, oversight and planning arrangements
  • Consult workers, representatives, contractors and other duty holders about substance use and changes
  • Identify hazardous substances and assess site-specific exposure and health risks
  • Review substances before purchase and consider safer alternatives where appropriate
  • Maintain accessible registers, current safety data sheets and clear labels
  • Plan storage, segregation and management of quantities in work areas
  • Provide understandable training, instruction and supervision for substance-related tasks
  • Review exposure controls, monitoring needs and the use of personal protective equipment
  • Manage contractor substances and assess changes to products, quantities, methods and work areas
  • Prepare for spills, fire, releases, reactions and decontamination needs
  • Report, investigate and follow up spills, exposures, near misses and control failures
  • Audit documents, records and controls, and remove superseded instructions

Who is this for?

Suitable for contractors, workers, supervisors and businesses that use, handle, store or manage hazardous substances.

Activities & Hazards Covered

Activity Potential Hazards
Governance
  • No clear hazardous substances policy, accountabilities or due diligence oversight
  • Hazardous chemical risks not integrated into the WHS management system, budgeting or business planning
  • Site-specific risks not escalated when new substances, processes or quantities are introduced
Consultation
  • Workers are not consulted on how substances are actually used, handled, mixed, decanted, stored or generated
  • Controls are designed without input from health and safety representatives, contractors or other duty holders
  • Changes during cleaning, maintenance, breakdowns or shortages are not captured in risk reviews
Hazard Identification and Risk Assessment
  • Incomplete identification of hazardous substances, including generated fumes, vapours, dusts and reaction products
  • Generic assessments used where substances, quantities, exposure routes or work conditions differ
  • No trigger for detailed assessment where there is uncertainty, significant health risk or high-risk chemicals
Procurement and Approval
  • Hazardous substances are purchased without pre-approval, SDS review or suitability checks
  • Safer substitutes are not considered before purchase or contract award
  • Supplied containers arrive without compliant labels, current SDS or compatibility information
Registers, SDS and Labelling
  • Hazardous chemical register is incomplete, outdated or not accessible to workers and emergency services
  • SDS are missing, obsolete or not available near the work area when needed
  • Containers, decanted products or pipework are not correctly labelled, leading to misuse or incompatible mixing
Storage and Segregation
  • Poor storage design, incompatible segregation or unstable container management creates fire, reaction or release risks
  • Excess quantities are kept in work areas without controls for ignition, ventilation or spill containment
  • Manifest and placarding thresholds are not identified or managed
Competency and Supervision
  • Workers use hazardous substances without adequate training, instruction or supervision
  • Training does not cover labels, SDS access, incompatibilities, reporting, emergency actions or required controls
  • Information is not provided in a form workers can readily understand
Exposure Control and Health Monitoring
  • Control measures are selected without verifying whether exposure is eliminated or minimised so far as reasonably practicable
  • Air monitoring, exposure review or health monitoring are not triggered where required
  • Reliance on PPE occurs because higher-order controls are not reviewed or maintained
Contractor and Change Management
  • Contractors bring hazardous substances on site without approval, SDS or alignment with site controls
  • Changes to products, quantities, plant, cleaning methods or work areas occur without risk review
  • Multiple PCBUs do not coordinate responsibilities for shared storage, use or emergency response
Emergency Preparedness
  • Emergency plans do not address spills, fire, toxic release, incompatible reactions or worker decontamination
  • Emergency equipment is unavailable, unsuitable, inaccessible or not maintained
  • Emergency services information is incomplete where manifest quantities are present
Incident Reporting and Review
  • Spills, near misses, exposures and control failures are under-reported or poorly investigated
  • Corrective actions are not tracked to completion or checked for effectiveness
  • Trends in chemical incidents, stock changes or health concerns are not used to improve the system
Audit and Document Control
  • Procedures, registers, manifests, training records and monitoring records are inconsistent or uncontrolled
  • Periodic inspections and audits do not test whether controls remain effective in practice
  • Outdated documents remain in circulation and workers follow superseded instructions

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.1 How to identify which chemicals are hazardous; p. 15.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 3. Step 2 — How to assess risks; p. 15.
  • Model guidance: Model Code of Practice: Work health and safety consultation, cooperation and coordination — 3. What is effective consultation?; p. 13.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Assessing plant risks — work practices and procedures; p. 20.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionManufacturing and ProductionFarming and AgricultureCommercial CleaningAutomotive and MechanicalMining and ResourcesPainting and Decorating

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