BlueSafe

Glass Handling Transport and Vacuum Lifting Risk Assessment

This risk assessment covers transporting, unloading, lifting and positioning glass using vacuum lifting equipment.

Activities covered include

  • Planning glass lifts and preparing the work area
  • Attaching the vacuum lifter to glass
  • Responding to glass breakage or vacuum failure

Download immediately

Your editable Word and PDF files are ready to download after purchase.

Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Glass Handling Transport and Vacuum Lifting Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers transporting, unloading, lifting and positioning glass using vacuum lifting equipment. It supports planning and risk management by addressing hazards associated with work areas, traffic, glass condition, lifting operations, placement and emergency situations.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Planning glass lifts and preparing the work area
  • Managing delivery, unloading and site traffic
  • Inspecting glass packs, frames and storage arrangements
  • Completing vacuum lifter and plant pre-start checks
  • Assisting with manual handling and glass positioning
  • Attaching the vacuum lifter to glass
  • Lifting, slewing and travelling with glass
  • Positioning glass and releasing the load
  • Working near powerlines, services and structures
  • Responding to glass breakage or vacuum failure

Who is this for?

Suitable for businesses, supervisors, workers and contractors involved in glass handling, transport and vacuum lifting activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and work area set-up
  • Incorrect lift planning for glass size, weight or centre of gravity
  • Unclear roles, poor communication or conflicting site activities
  • Unauthorised entry into the lift path or unloading area
  • Unsuitable access, floor loading, gradients or restricted turning space
Delivery, unloading and site traffic interface
  • Collision between trucks, mobile plant and pedestrians
  • Workers struck by moving vehicles during reversing or repositioning
  • Unstable vehicle position during unloading
  • Load shift during restraint release or unloading
Inspection of glass packs, frames and storage condition
  • Glass breakage from damaged packs, poor stacking or unstable stillages
  • Cuts and lacerations from sharp edges or shattered glass
  • Stored energy released when straps, chocks or supports are removed
  • Collapse of leaning or poorly supported glass
Vacuum lifter and plant pre-start checks
  • Vacuum failure due to poor maintenance, leaks or unsuitable suction pads
  • Dropped load from plant or lifting accessory defect
  • Electrical or battery-related faults affecting the lifter
  • Use of equipment outside rated capacity or intended purpose
Manual handling and positioning assistance
  • Musculoskeletal injury from lifting, pushing, pulling or supporting glass by hand
  • Finger, hand or foot crush injuries while guiding or packing glass
  • Loss of control from awkward posture, reach or sustained force
  • Cuts from edges during manual contact with the glass
Attachment of vacuum lifter to the glass
  • Poor suction due to dirty, wet, textured or damaged glass surface
  • Unexpected glass movement during attachment or test lift
  • Hands caught between pads, frame and glass
  • Vacuum cup placement causing uneven load distribution
Lifting, slewing and travelling with the glass
  • Dropped load from vacuum loss, collision or sudden movement
  • Swinging or rotating glass striking workers, structures or other plant
  • Crush injuries at pinch points near frames, walls or stillages
  • Loss of control in wind or poor weather
Placement, installation support and release of the load
  • Hands or limbs trapped during final positioning
  • Glass breakage from uneven support or contact with hard surfaces
  • Load shift when supports are removed too early or suction is released
  • Falls or overreach while aligning glass at height or near edges
Powerlines, services and nearby structures
  • Electric shock or arc flash from plant or glass contacting overhead powerlines
  • Collision with building elements, doors, gantries or racking
  • Restricted clearance causing sudden snagging or load instability
Breakage, vacuum failure and emergency response
  • Serious injury from falling or shattered glass during equipment failure
  • Cuts, crush injuries or shock response during an emergency
  • Uncoordinated rescue or recovery actions increasing exposure
  • Exposure to broken glass during clean-up

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant used to lift or suspend persons or things; p. 17.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Transport and LogisticsManufacturing and ProductionWarehousing and DistributionGlazing and Windows

Related templates

$79.50

One-time payment