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Glass Processing Factory Cutting and Polishing SWMS

Glass Processing Factory Cutting and Polishing SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

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Product Overview

This SWMS covers glass processing activities from receiving and storing sheets through cutting, drilling, grinding, washing, forming, waste management and plant handover. It supports work planning and risk management by identifying hazards from glass, moving plant, cutting and polishing processes, heat, chemicals and stored energy.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Complete pre-start checks and set up the work area
  • Receive and store glass sheets
  • Position plant and conduct operating checks
  • Cut glass with hand tools or powered cutting tables
  • Drill, aris, grind and polish glass
  • Wash and inspect glass
  • Construct insulating glass units
  • Create laminated glass panels
  • Fuse or hot bend glass panels
  • Clean up and manage glass waste
  • Maintain plant and complete handover

Who is this for?

For contractors, workers, supervisors and businesses carrying out glass cutting, polishing and processing activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start and work area setup
  • Unauthorised access
  • Broken glass on floor
  • Plant interaction
  • Poor lighting
  • Unplanned process changes
  • Inadequate emergency response
Receive and store glass sheets
  • Falling glass sheets
  • Crush from racks
  • Forklift collision
  • Sharp glass edges
  • Manual handling strain
  • Rack collapse
Position plant and conduct checks
  • Unexpected start-up
  • Entanglement in rollers
  • Electrical fault
  • Hydraulic or pneumatic release
  • Slips from coolant
  • Flying fragments
Cut glass with hand tools
  • Laceration from cutter
  • Glass breakage
  • Flying glass splinters
  • Repetitive hand strain
  • Unstable glass sheet
  • Cutting oil exposure
Operate powered cutting tables
  • Contact with cutting head
  • Crush at breakout bars
  • Glass ejection
  • Unexpected movement
  • Noise
  • Glass dust or mist
Drill and aris glass
  • Rotating drill contact
  • Entanglement
  • Glass shatter
  • Flying fragments
  • Coolant splash
  • Noise
Grind and polish glass
  • Contact with abrasive wheel
  • Glass fragments
  • Wheel failure
  • Noise exposure
  • Coolant mist
  • Wet floors
  • Silica-containing contamination
Wash and inspect glass
  • Conveyor nip points
  • Chemical splash
  • Hot water exposure
  • Slips on wet floor
  • Broken glass
  • Electrical contact
Construct insulating glass units
  • Sharp glass edges
  • Sealant exposure
  • Manual handling strain
  • Pinch points
  • Desiccant dust
  • Component misalignment
Create laminated glass panels
  • Glass breakage
  • Pinch from rollers
  • Interlayer fumes
  • Autoclave pressure
  • Heat exposure
  • Manual handling strain
Fuse glass pieces together
  • Burns from hot glass
  • Kiln radiation
  • Glass breakage
  • Cuts from fragments
  • Fume exposure
  • Fire from combustibles
Hot bend glass panels
  • Severe heat burns
  • Panel collapse
  • Hot mould contact
  • Furnace fumes
  • Manual handling strain
  • Fire and electrical fault
Clean up and manage waste
  • Cuts from glass waste
  • Airborne dust
  • Chemical exposure
  • Slips and trips
  • Waste rack overload
  • Unexpected plant start-up
Maintain and hand over plant
  • Stored energy release
  • Electrical shock
  • Falls from access points
  • Sharp tooling
  • Chemical residues
  • Unexpected restart

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to manage risks, consult workers, provide safe plant, control hazardous chemicals, noise, hazardous manual tasks, PPE and electrical risks.
  • Model Code of Practice: How to manage work health and safety risks.
  • Model Code of Practice: Managing risks of plant in the workplace; apply as guidance where adopted or otherwise use the applicable jurisdictional equivalent.
  • Model Code of Practice: Hazardous manual tasks; apply as guidance where adopted or otherwise use the applicable jurisdictional equivalent.
  • Model Code of Practice: Managing noise and preventing hearing loss at work; apply as guidance where adopted or otherwise use the applicable jurisdictional equivalent.
  • Model Code of Practice: Managing risks of hazardous chemicals in the workplace; apply as guidance where adopted or otherwise use the applicable jurisdictional equivalent.
  • Model Code of Practice: Managing risks of respirable crystalline silica in the workplace; verify material composition through SDS or product information, and control any processing of crystalline silica substances using isolation, wet suppression, on-tool extraction or LEV before relying on RPE.
  • Model Code of Practice: Confined spaces, where maintenance entry to a washer tank, pit, duct or kiln chamber is proposed.
  • AS/NZS 4024 series Safety of machinery; AS/NZS 3000 Electrical installations; AS/NZS 1715 and AS/NZS 1716 Respiratory protective equipment; AS/NZS 1337.1 Eye and face protection; AS/NZS 1270 Hearing protectors; AS/NZS 2210.3 Safety footwear; AS/NZS 2161 Occupational protective gloves; AS 1288 Glass in buildings—Selection and installation; AS 2550 and AS 1418 series for cranes, hoists and lifting equipment, as applicable.
  • This national template is guidance only. Model WHS laws and model Codes do not automatically have legal effect in every jurisdiction; confirm the current legislation, codes, regulator guidance and any local requirements before issue. Glass is generally amorphous silica, but coatings, contaminants, adjacent materials and non-glass products must be assessed rather than assumed safe.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionGlazing and Windows

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