BlueSafe

General Workshop Tasks SWMS

This SWMS covers workshop preparation, vehicle positioning, servicing, repairs, testing, cleaning and handover.

Activities covered include

  • Prepare the workshop work area
  • Tilt heavy vehicle cabs
  • Complete testing, clean up and sign off

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

General Workshop Tasks SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers workshop preparation, vehicle positioning, servicing, repairs, testing, cleaning and handover. It supports work planning and risk management by addressing vehicle movement, lifting, elevated access, isolation, component handling, chemicals and workshop housekeeping.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Prepare the workshop work area
  • Receive and position vehicles
  • Raise and support vehicles
  • Access elevated vehicle areas
  • Isolate and diagnose vehicle systems
  • Service engine compartments
  • Tilt heavy vehicle cabs
  • Remove engines, transmissions and components
  • Repair interior components and mechanical assemblies
  • Clean vehicles and components
  • Service golf carts
  • Complete testing, clean up and sign off

Who is this for?

For contractors, workers, supervisors and businesses carrying out general workshop tasks.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Workshop preparation
  • Unauthorised entry
  • Slips and trips
  • Poor lighting
  • Conflicting work activities
  • Damaged equipment
Receive and position vehicle
  • Vehicle strike
  • Vehicle roll-away
  • Crush between vehicles
  • Reversing blind spots
  • Exhaust emissions
Raise and support vehicle
  • Vehicle fall from hoist
  • Crush from unsupported vehicle
  • Hoist mechanical failure
  • Falling tools or parts
  • Unauthorised hoist operation
Access elevated vehicle areas
  • Fall from vehicle
  • Fall from access equipment
  • Overreaching
  • Dropped objects
  • Slippery vehicle surfaces
Isolate and diagnose systems
  • Unexpected engine start
  • Electric shock
  • Arc or battery short circuit
  • Stored hydraulic energy
  • Moving belts and fans
  • Faulty diagnosis
Service engine compartments
  • Burns from hot surfaces
  • Hot coolant release
  • Chemical splash
  • Engine movement
  • Poor access posture
Tilt heavy vehicle cab
  • Cab fall
  • Crush from cab movement
  • Hydraulic failure
  • Vehicle roll-away
  • Overhead contact
  • Unauthorised entry
Remove engines transmissions components
  • Crush from suspended load
  • Load shift
  • Engine stand collapse
  • Manual handling injury
  • Pinch points
  • Fluid release
Repair interior components
  • Awkward postures
  • Manual handling injury
  • Sharp edges
  • Seat spring release
  • Airbag deployment
  • Pinch points
Repair mechanical assemblies
  • Tool slip
  • Flying fragments
  • Stored spring energy
  • Rusted fastener failure
  • Incorrect torque
  • Hand injuries
Clean vehicles and components
  • Chemical exposure
  • Steam burns
  • High-pressure injection injury
  • Slips from wet floors
  • Vehicle fall access
  • Asbestos dust disturbance
Service golf carts
  • Battery acid exposure
  • Hydrogen ignition
  • Unexpected vehicle movement
  • Electric shock
  • Manual handling injury
Complete checks and testing
  • Vehicle movement
  • Component failure
  • Unexpected system operation
  • Noise exposure
  • Incorrect repair release
Clean up and sign off
  • Slips and trips
  • Chemical waste exposure
  • Sharp waste
  • Unsecured plant
  • Poor handover

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Model Code of Practice: How to Manage Work Health and Safety Risks.
  • Model Code of Practice: Managing Risks of Plant in the Workplace. The Code identifies plant as including vehicles, tools, machinery and equipment, and supports plant inspection, maintenance and safe operating procedures.
  • Model Code of Practice: Hazardous Manual Tasks. This guidance addresses identification and control of musculoskeletal risks from hazardous manual tasks.
  • Model Code of Practice: Managing the Risk of Falls at Workplaces.
  • Model Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace, including SDS access, storage, ventilation and maintenance of controls.
  • Model Code of Practice: Managing Electrical Risks in the Workplace. Electrical installation work must be undertaken by a licensed or otherwise legally permitted competent person.
  • Model Code of Practice: Managing Noise and Preventing Hearing Loss at Work.
  • Model Code of Practice: First Aid in the Workplace.
  • AS/NZS 1418.9 Cranes, Part 9: Vehicle hoists; AS 2538 Vehicle support stands; AS/NZS 1891 Industrial fall-arrest systems and devices; AS/NZS 2550 Cranes, hoists and winches—Safe use; AS/NZS 3760 In-service safety inspection and testing of electrical equipment.
  • AS 1940 The storage and handling of flammable and combustible liquids; AS 3780 The storage and handling of corrosive substances; AS 4332 The storage and handling of gases in cylinders; AS/NZS 1596 The storage and handling of LP Gas.
  • Model WHS laws and model Codes of Practice are guidance only unless adopted or approved in the relevant Commonwealth, state or territory jurisdiction.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionMetal Fabrication and WeldingAutomotive and MechanicalGlazing and WindowsShopfitting and Cabinet Making

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