BlueSafe

Gas Metal Arc Welding SWMS

This SWMS covers the setup, preparation, welding, finishing, inspection and shutdown of gas metal arc welding work.

Activities covered include

  • Review the scope and materials
  • Prepare and secure the workpiece
  • Close permits and sign off

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Your editable Word and PDF files are ready to download after purchase.

Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Gas Metal Arc Welding SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers the setup, preparation, welding, finishing, inspection and shutdown of gas metal arc welding work. It supports planning and risk management by addressing arc exposure, fumes, gas cylinders, electrical equipment, sparks, hot metal and residual hazards.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the scope and materials
  • Set up the welding area
  • Issue and manage hot work permits
  • Position gas cylinders
  • Inspect welding equipment
  • Control welding fumes
  • Prepare and secure the workpiece
  • Perform gas metal arc welding
  • Grind and dress welds
  • Inspect completed welds
  • Shut down and clean up
  • Close permits and sign off

Who is this for?

For contractors, workers, supervisors and businesses carrying out gas metal arc welding activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review scope and materials
  • Unknown metal coatings
  • Toxic welding fumes
  • Incorrect welding procedure
  • Exposure to lead or chromium
Set up welding area
  • Unauthorised entry
  • Arc flash exposure
  • Fire from sparks
  • Slips and trips
Issue hot work permit
  • Fire or explosion
  • Flammable vapours
  • Hidden combustible materials
  • Inadequate emergency response
Position gas cylinders
  • Cylinder fall
  • Uncontrolled gas release
  • Asphyxiation from shielding gas
  • Manual handling strain
Inspect welding equipment
  • Electric shock
  • Damaged leads
  • Equipment malfunction
  • Gas leakage
Control welding fumes
  • Metal fume inhalation
  • Ozone exposure
  • Nitrogen oxides
  • Oxygen deficiency
Prepare and secure workpiece
  • Crush injury
  • Falling workpiece
  • Sharp metal edges
  • Ergonomic strain
Perform GMAW welding
  • Arc radiation
  • Electric shock
  • Burns from spatter
  • Welding fumes
  • Fire from sparks
  • Hot metal
Grind and dress welds
  • Disc burst
  • Flying particles
  • Noise exposure
  • Grinding sparks
  • Hand-arm vibration
Inspect completed welds
  • Contact with hot metal
  • Sharp edges
  • Defective weld failure
  • Eye injury from slag
Shut down and clean up
  • Residual fire
  • Gas release
  • Electric shock
  • Hot metal contact
  • Slips and trips
Close permit and sign off
  • Uncontrolled residual hazards
  • Incomplete handover
  • Unauthorised re-energisation

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Model Code of Practice: Welding Processes (guidance only; confirm adoption and status in the relevant jurisdiction).
  • Model Code of Practice: How to Manage Work Health and Safety Risks (guidance only; confirm adoption and status in the relevant jurisdiction).
  • Model Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace (guidance only; confirm adoption and status in the relevant jurisdiction).
  • Model Code of Practice: Managing Noise and Preventing Hearing Loss at Work (guidance only; confirm adoption and status in the relevant jurisdiction).
  • Model Code of Practice: Confined Spaces, where applicable (guidance only; confirm adoption and status in the relevant jurisdiction).
  • AS 1674.1 Safety in welding and allied processes — Fire precautions.
  • AS 1674.2 Safety in welding and allied processes — Electrical.
  • AS/NZS 1337.1 Personal eye-protection — Eye and face protectors for occupational applications.
  • AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment.
  • AS/NZS 1716 Respiratory protective devices.
  • AS/NZS 2210.3 Safety, protective and occupational footwear.
  • AS/NZS 3957 Light-transmitting screens and curtains for welding operations.
  • AS 4332 The storage and handling of gases in cylinders.
  • AS/NZS 3760 In-service safety inspection and testing of electrical equipment.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionMetal Fabrication and Welding

$96.80

One-time payment