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Gas Fitting Risk Assessment

This risk assessment covers gas fitting activities, from planning and isolation through to installation, testing, commissioning and reinstatement.

Activities covered include

  • Plan the work, assess the site and coordinate with relevant people
  • Control electrical equipment and potential ignition sources
  • Reinstate the area, complete handover and prepare for emergencies

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Gas Fitting Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers gas fitting activities, from planning and isolation through to installation, testing, commissioning and reinstatement. It supports planning by identifying relevant hazards and helping manage risks associated with gas, work areas, tools and emergency response.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan the work, assess the site and coordinate with relevant people
  • Isolate, depressurise and control re-energisation of gas services
  • Set up the work area and prevent unauthorised entry
  • Handle gas cylinders, regulators, hoses and fittings
  • Manage ventilation, atmospheric hazards and gas leak testing
  • Control electrical equipment and potential ignition sources
  • Work in roof spaces, subfloors, pits, trenches or restricted areas
  • Cut, drill, fix and complete physical installation tasks
  • Conduct pressure testing, purging and commissioning
  • Reinstate the area, complete handover and prepare for emergencies

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out gas fitting activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning, permits and site assessment
  • Unidentified gas services, electrical services or other utilities
  • Working in an unsuitable area with poor ventilation or ignition sources present
  • Unauthorised or unlicensed persons undertaking gas fitting work
  • Inadequate coordination with occupants, other trades or the gas supplier
  • Emergency arrangements not understood before work starts
Gas isolation, depressurising and re-energisation control
  • Uncontrolled gas release during isolation or disconnection
  • Exposure to flammable gas due to incomplete isolation
  • Unexpected reintroduction of gas by another person
  • Fire or explosion from nearby ignition sources during isolation work
Work area set-up and exclusion of others
  • Members of the public or other workers entering the hazard area
  • Ignition sources introduced into the work zone
  • Trips, slips and contact with tools, hoses or materials
  • Poor housekeeping restricting access or emergency egress
Handling gas cylinders, regulators and fittings
  • Cylinder fall, valve damage or sudden gas release
  • Leaks from damaged hoses, regulators or connections
  • Manual handling injuries while moving cylinders and equipment
  • Storage or transport of cylinders in poorly ventilated areas
Atmospheric hazards, ventilation and gas leak testing
  • Accumulation of flammable gas in low-lying areas, roof spaces, pits or enclosed areas
  • Asphyxiation from oxygen-deficient atmosphere or displaced air
  • Exposure to combustion products or other airborne contaminants
  • Failure to detect a gas leak before reintroduction to service
Electrical equipment and ignition source control
  • Ignition of gas from electrical equipment, power tools or static discharge
  • Electric shock from damaged leads, tools or unsafe temporary power
  • Use of unsuitable equipment in a gas-affected area
Work in roof spaces, subfloors, pits, trenches or confined areas
  • Restricted entry and exit during a leak, fire or medical emergency
  • Gas accumulation, oxygen depletion or exposure to contaminants
  • Falls, unstable footing or contact with hidden services
  • Heat stress, poor lighting and difficult manual handling in tight spaces
Cutting, drilling, fixing and physical installation work
  • Striking concealed gas, electrical, water or other services
  • Cuts, eye injuries and noise from hand and power tools
  • Dust and airborne contaminants from drilling or cutting
  • Musculoskeletal strain from awkward postures, forceful tasks or repetitive work
Pressure testing, purging and commissioning
  • Over-pressurisation or failure of pipework or fittings
  • Release of gas during purging or commissioning
  • Ignition during appliance testing or start-up
  • Persons exposed to leaks, flame rollout or combustion products
Completion, reinstatement and emergency readiness
  • Residual leaks after reinstatement
  • Unsafe handover to occupants or other workers
  • Poor housekeeping leaving ongoing trip, fire or access hazards
  • Inadequate response if a leak or incident occurs after completion

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Confined spaces — 3.4 Assessing the risks; p. 24.
  • Model guidance: Model Code of Practice: Construction work — 6.2 Workplace specific induction training; p. 41.
  • Model guidance: Model Code of Practice: Work health and safety consultation, cooperation and coordination — 3. What is effective consultation?; p. 13.
  • Model guidance: Model Code of Practice: How to manage and control asbestos in the workplace — 2.1. What is involved in managing risks?; p. 12.
  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Assessing plant risks — work practices and procedures; p. 20.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 4. Step 3 — How to control risks; p. 20.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Plumbing and Gasfitting

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