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Fuel Storage And Handling Risk Assessment

This risk assessment covers fuel storage and handling activities, from storage setup through to transfer, refuelling and incident response.

Activities covered include

  • Set up and segregate fuel storage areas
  • Check containers, tanks, hoses and pumps
  • Provide information, training and supervision

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Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Fuel Storage And Handling Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers fuel storage and handling activities, from storage setup through to transfer, refuelling and incident response. It supports planning and risk management by identifying hazards from flammable vapours, spills, exposure, vehicle movement and loss of containment.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Set up and segregate fuel storage areas
  • Receive deliveries and decant fuel
  • Refuel plant, vehicles and equipment
  • Control ignition sources and hazardous atmospheres
  • Check containers, tanks, hoses and pumps
  • Respond to spills, leaks and loss of containment
  • Prepare for emergencies and fire response
  • Provide information, training and supervision

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out fuel storage and handling activities.

Activities & Hazards Covered

Activity Potential Hazards
Storage area setup and segregation
  • Fire or explosion from flammable vapours
  • Ignition from nearby hot work, vehicles, electrical equipment or smoking
  • Chemical reaction from incompatible substances stored together
  • Unauthorised access to fuel storage area
Deliveries, receival and decanting
  • Spill or overflow during filling or transfer
  • Splash exposure to eyes and skin
  • Fire or explosion from vapour release during transfer
  • Vehicle movement hazards around delivery and transfer points
Refuelling plant, vehicles and equipment
  • Ignition of vapours from engines, batteries or static discharge
  • Spills causing slips, environmental contamination or fire spread
  • Exposure to fuel through splash, inhalation or contact
  • Contact with moving vehicles or mobile plant during refuelling
Ignition source control and hazardous atmosphere management
  • Explosion from flammable vapour reaching an ignition source
  • Static electricity igniting vapours
  • Vapour migration to drains, pits, buildings or adjacent work areas
  • Hot work introducing sparks into fuel handling areas
Container, tank, hose and pump condition
  • Loss of containment from corrosion, impact damage or failed fittings
  • Injection, spray or splash from hose or pump failure
  • Fire from leaking seals, valves or pipework
  • Manual handling strains while moving portable fuel containers
Spill, leak and loss of containment response
  • Slip hazard from spilled fuel
  • Fire or explosion following spill or vapour release
  • Environmental harm to soil, groundwater or stormwater
  • Exposure during clean-up
Emergency preparedness and fire response
  • Rapid fire escalation
  • Burns, smoke inhalation or fatal injury
  • Delayed evacuation or ineffective first response
  • Inadequate communication during an incident
Information, training and supervision
  • Incorrect handling due to lack of competency
  • Use of unsuitable containers or PPE
  • Workers unaware of SDS, labels or emergency actions
  • Contractors or new workers entering fuel areas without induction

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionTransport and LogisticsManufacturing and ProductionWarehousing and DistributionFarming and AgricultureAutomotive and MechanicalMining and Resources

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