BlueSafe

Epoxy Resins Flooring Risk Assessment

This risk assessment covers epoxy resin flooring work from pre-start planning through to application, ventilation and cleanup.

Activities covered include

  • Review products, health effects, compatibility and work-area access before starting.
  • Apply the epoxy flooring system and control access to wet product areas.
  • Clean tools, manage contaminated waste and complete end-of-task decontamination.

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Epoxy Resins Flooring Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers epoxy resin flooring work from pre-start planning through to application, ventilation and cleanup. It supports planning for chemical exposure, fire, access, electrical and housekeeping risks across the work area.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Review products, health effects, compatibility and work-area access before starting.
  • Receive, store and handle resin materials, containers and related equipment.
  • Prepare surfaces while managing dust, noise, particles, hoses and uneven ground.
  • Open, pour and mix resins, hardeners and additives.
  • Apply the epoxy flooring system and control access to wet product areas.
  • Manage ventilation and airborne contaminants in enclosed or poorly ventilated areas.
  • Use electrical equipment while controlling damaged leads, ignition sources and wet conditions.
  • Maintain clear access, lighting and housekeeping throughout the work area.
  • Clean tools, manage contaminated waste and complete end-of-task decontamination.

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out epoxy resin flooring work.

Activities & Hazards Covered

Activity Potential Hazards
Pre-start planning and product review
  • Use of epoxy resins, hardeners and solvents without understanding health effects
  • Incorrect product selection or incompatible chemicals
  • Workers not aware of sensitising, irritant, flammable or first aid requirements
  • Uncontrolled access by other trades or occupants
Delivery, storage and handling of materials
  • Manual handling strains from drums, pails and equipment
  • Chemical leaks from damaged containers
  • Fire risk from flammable solvents and contaminated rags
  • Unauthorised access to hazardous chemicals
Surface preparation and substrate condition
  • Respirable dust, including possible crystalline silica from concrete grinding or sanding
  • Flying particles and eye injury
  • Noise from preparation equipment
  • Hidden contaminants in existing coatings or substrate
  • Slips and trips from dust, hoses, leads and uneven surfaces
Mixing epoxy resins and hardeners
  • Skin contact with resins, hardeners and solvents
  • Eye splashes during opening, pouring or mixing
  • Inhalation of vapours, aerosols or dusts from additives
  • Heat generation or reaction from incorrect mixing or incompatible materials
  • Spills contaminating the work area
Application of epoxy flooring system
  • Dermatitis, chemical burns or sensitisation from skin contact
  • Inhalation of vapours and airborne contaminants during application
  • Slips on wet product
  • Contact by other workers or occupants entering the area
  • Poor visibility or communication in enclosed work areas
Ventilation, airborne contaminants and enclosed areas
  • Build-up of vapours in poorly ventilated areas
  • Exposure to airborne contaminants where exposure is uncertain
  • Oxygen-deficient or unsafe atmospheres in enclosed spaces
  • Failure of extraction or ventilation controls during work
Electrical equipment and ignition sources
  • Electric shock from damaged leads or tools
  • Ignition of flammable vapours by electrical equipment, sparks or hot work
  • Trips caused by trailing leads
  • Use of unsuitable equipment in wet or contaminated areas
Housekeeping, access and movement around the work area
  • Slips, trips and falls from wet coatings, spills, tools and waste
  • Cross-contamination into clean or occupied areas
  • Blocked access for emergency response
  • Poor lighting affecting movement and hazard awareness
Waste, decontamination and end-of-task cleanup
  • Exposure during cleaning of tools and equipment
  • Fire risk from solvent waste or contaminated rags
  • Environmental contamination from uncontrolled disposal
  • Residual skin contamination leading to delayed dermatitis or sensitisation

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Confined spaces — 3.4 Assessing the risks; p. 24.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 3. Step 2 — How to assess risks; p. 15.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionFlooring and Tiling

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