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Epoxy Flooring Resinous Coatings and Anti-Slip Risk Assessment

This risk assessment covers the setup, preparation, mixing, application, curing and cleanup of epoxy flooring resinous coatings and anti-slip finishes.

Activities covered include

  • Plan access, work-area setup, ventilation and product selection
  • Broadcast anti-slip materials and manage finish texture
  • Handle waste, decontamination and emergency response activities

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Epoxy Flooring Resinous Coatings and Anti-Slip Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers the setup, preparation, mixing, application, curing and cleanup of epoxy flooring resinous coatings and anti-slip finishes. It supports planning and risk management for chemical exposure, ventilation, wet surfaces, equipment, materials and work-area access.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan access, work-area setup, ventilation and product selection
  • Receive, store and handle coating materials, containers and equipment
  • Prepare and clean flooring surfaces before coating work
  • Mix epoxy resin, hardener and anti-slip additives
  • Apply primer, base coats and resinous coatings
  • Broadcast anti-slip materials and manage finish texture
  • Manage ventilation and enclosed work areas during application and curing
  • Use electrical equipment, leads and portable plant
  • Protect uncured surfaces and manage reopening of completed areas
  • Handle waste, decontamination and emergency response activities

Who is this for?

For contractors, workers, supervisors and businesses carrying out epoxy flooring, resinous coating or anti-slip application activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning, access and work area setup
  • Unplanned interaction with other trades or occupants
  • Unauthorised entry into wet coating or chemical use areas
  • Poor ventilation in enclosed areas leading to vapour build-up
  • Blocked access or egress during the job
  • Incorrect product selection for the environment or substrate
Delivery, storage and handling of materials
  • Chemical exposure from damaged containers or leaks
  • Fire risk from flammable or combustible products and solvent residues
  • Manual handling strain when moving drums, pails, bags and equipment
  • Spills contaminating walkways and creating slip hazards
  • Incompatible storage of chemicals
Surface preparation and substrate cleaning
  • Dust exposure from grinding, sanding or similar prep
  • Eye injuries from flying particles
  • Noise exposure from powered preparation equipment
  • Electric shock from damaged leads or unsuitable electrical equipment
  • Slips, trips and falls from dust, debris, hoses and leads
  • Contact with existing contaminants, sealers or residues
Mixing epoxy resin, hardener and anti-slip additives
  • Skin and eye contact with epoxy components and solvents
  • Inhalation of vapours, aerosols or dust from additives
  • Exothermic reaction or heat generation from incorrect mixing
  • Splashes during decanting and mechanical mixing
  • Spills causing slips and chemical exposure
  • Use of incorrect ratios leading to product failure and rework exposure
Application of primer, base coat and resinous coating
  • Inhalation of vapours or aerosols during application
  • Skin absorption and dermatitis from repeated contact
  • Slips and loss of footing on wet coating surfaces
  • Fire or ignition from flammable vapours, static or hot work nearby
  • Contamination of adjacent occupied areas
  • Reduced visibility or awareness in enclosed spaces
Anti-slip broadcast and finish texture control
  • Dust inhalation from anti-slip aggregate or additive
  • Manual handling strain from repeated lifting and spreading
  • Slip and trip risk from loose broadcast media underfoot
  • Eye exposure from blowing or flicking particles
  • Uneven surface causing future slip or trip risk if not controlled
Ventilation, enclosed areas and potential confined spaces
  • Hazardous atmosphere from solvent vapours or curing emissions
  • Oxygen-deficient or poorly ventilated work areas
  • Fire or explosion in enclosed spaces
  • Delayed rescue if a worker becomes unwell in an enclosed area
  • Unrecognised confined space entry
Electrical equipment, leads and portable plant
  • Electric shock from damaged tools, leads or connections
  • Ignition from non-suitable electrical equipment in vapour areas
  • Trips from extension leads and hoses
  • Injury from moving parts on mixers, grinders or other plant
  • Unexpected plant failure during use
Curing, protection of finished surfaces and reopening area
  • Early access causing slips, falls or damage to uncured surfaces
  • Exposure of occupants or other trades to curing emissions
  • Failure of barricades leading to unauthorised entry
  • Trip hazards from temporary barriers or coverings
  • Rework exposure due to contamination or premature loading
Waste, decontamination and emergency response
  • Chemical burns or dermatitis during cleanup
  • Fire risk from solvent waste, contaminated rags or mixed residues
  • Environmental contamination from uncontrolled disposal
  • Exposure during removal of PPE and contaminated clothing
  • Delayed treatment after splash, inhalation or skin exposure

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Confined spaces — 3.4 Assessing the risks; p. 24.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — 4.1 Guarding plant; p. 39.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionFlooring and TilingCommercial Cleaning

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