Ensure Machinery Guards In Place Risk Assessment

$79.50

The Ensure Machinery Guards In Place Risk Assessment features:

  1. Instant download
  2. Acceptance Guaranteed
  3. Easy to edit Microsoft Word format so you can add your logo and site specific details
  4. Complies with latest legislation

Specifically, the Ensure Machinery Guards In Place Risk Assessment covers:

  1. A detailed breakdown of work activities with potential hazards identified
  2. A comprehensive risk evaluation matrix to assess initial and residual risks
  3. Step-by-step control measures and guidelines to minimise hazards
  4. Pre-work checks and documentation requirements to ensure compliance
  5. And more. Please check details below
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Ensure your workplace remains safe and compliant with our versatile risk assessment templates, designed to meet Australia’s Work Health and Safety (WHS) standards. These professionally crafted documents follow a consistent, structured approach that can be adapted for any industry or task.

Key Features:

Uniform Structure: Each template includes clearly defined sections for job steps, potential hazards, risk matrices, control measures, and emergency procedures.

Comprehensive Hazard Identification: Systematically record foreseeable hazards at every stage of your work process—from preparation and equipment checks to final debriefing.

Customisable Details: Easily insert your organisation’s information, project specifics, and relevant legislative references, ensuring the document meets your unique operational needs.

Regulatory Compliance: Built to align with Australia’s WHS legislation and Codes of Practice, these templates include guidance notes and reference links to help you stay compliant.

Emergency Preparedness & Documentation: Integrated sections for emergency response planning and thorough documentation review ensure all critical safety information is captured and easily accessible.

Whether you’re managing a construction site, operating machinery, or overseeing any other workplace activity, our generic risk assessment templates provide a robust framework for identifying risks, implementing effective control measures, and maintaining a safe working environment. Download today to streamline your risk management processes and promote a culture of safety in your organisation.


The Ensure Machinery Guards In Place Risk Assessment includes the following job steps and related potential hazards:

  • 1. Preparation
    • Incorrect lifting procedure
    • Inadequate ventilation in work area
  • 2. Assess Machinery
    • Exposure to moving machinery parts
    • Electric shock from faulty equipment
  • 3. Install Guards
    • Machinery not properly isolated before installation
    • Falling objects during installation
  • 4. Inspect Guards
    • Re-energising machinery without proper checking
    • Slips or trips due to clutter around the machine
  • 5. Operate Machinery with Guards
    • Emergency stops not available/working
    • Regular contact with sharp edges
  • 6. Ongoing Maintenance
    • Unscheduled removal of guards
    • Using non-conforming replacement parts
  • 7. Regular Checks
    • Non-compliance with workplace safety procedures
    • Incomplete documentation on guard performances
  • 8. Reporting and Record Keeping
    • Lack of training in necessary reporting software
    • Misinterpretation of technical terms while record keeping
  • 9. Disposal of Faulty Guards
    • Faulty disposal procedures causing hazards
    • Spillage during disposal process
  • 10. Replacement Process
    • Non-adherence to lock out/tag out procedures
    • Incorrect fitment leading to exposure of moving parts
  • 11. Training Employees
    • Inadequate understanding of risks and controls
    • Non-adherence to safe operating procedures
  • 12. Routine Audits
    • Failure in detecting worn-out guards
    • Not maintaining a regular audit schedule
  • 13. Compliance with Standard Requirements
    • Lack of update on new standard requirements
    • Inadequate adaptation of standards
  • 14. Incident Reporting and Investigation
    • Inadequate investigation
    • Under-reporting of incidents
  • 15. Continuous Improvement
    • Negative culture towards safety improvement suggestions
    • Resistance to change in safety procedures
  • 16. Review and Update SWMS
    • Misinterpretation of the SWMS requirements
    • Ignoring updates from the HSE department
  • 17. Emergency Procedures
    • Lack of clarity among workers about emergency procedures
    • Inadequate first aid facilities
  • 18. Health Surveillance Programs
    • Failure in regular health check-up schedules
    • Inadequate personal protective equipment (PPE)
  • 19. Workers' Compensation
    • Incorrect calculation of compensation
    • Non-compliance with statutory regulations
  • 20. Decommissioning Process
    • Non-conformance to environment-friendly processes
    • Physical injuries during decommission
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