BlueSafe

Electric Welder SWMS

This SWMS covers planning, set-up, arc welding, inspection and shutdown activities using an electric welder.

Activities covered include

  • Plan the welding activity and identify coatings or work changes
  • Control welding fumes and heat exposure
  • Inspect completed welds, respond to abnormal conditions and shut down equipment

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Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Electric Welder SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers planning, set-up, arc welding, inspection and shutdown activities using an electric welder. It supports planning work steps and managing electrical, fume, fire, gas, hot-metal and access risks.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the welding activity and identify coatings or work changes
  • Set up and control the welding area
  • Obtain hot-work approval and prepare for fire risks
  • Inspect the welder, leads and related equipment
  • Position gas cylinders securely
  • Control welding fumes and heat exposure
  • Secure the workpiece and prepare joints or electrodes
  • Perform arc welding and manage arc, electrical and molten-metal hazards
  • Manage welding at elevated locations
  • Inspect completed welds, respond to abnormal conditions and shut down equipment

Who is this for?

For contractors, workers, supervisors and businesses carrying out electric welding activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan welding activity
  • Incorrect welding process
  • Unidentified coatings
  • Uncontrolled work changes
  • Inadequate worker competency
Set up work area
  • Unauthorised entry
  • Arc flash exposure
  • Fire spread
  • Slips and trips
  • Vehicle interaction
Obtain hot-work approval
  • Ignition of combustibles
  • Hidden smouldering fire
  • Process plant release
  • Inadequate emergency response
Inspect welding equipment
  • Electric shock
  • Damaged welding leads
  • Equipment failure
  • Burns from hot components
Position gas cylinders
  • Cylinder fall
  • Uncontrolled gas release
  • Fire and explosion
  • Oxygen enrichment
  • Manual handling strain
Control welding fumes
  • Metal fume inhalation
  • Toxic coating fumes
  • Oxygen displacement
  • Respiratory illness
  • Heat stress
Secure workpiece safely
  • Crush injuries
  • Falling workpiece
  • Sharp metal edges
  • Hot-metal contact
  • Manual handling strain
Prepare joint and electrodes
  • Grinding particles
  • Noise exposure
  • Cuts from sharp edges
  • Fire from sparks
  • Electrode handling injuries
Perform arc welding
  • Electric shock
  • Arc radiation
  • Welding fume
  • Burns from molten metal
  • Fire and explosion
  • Eye injury
  • Noise exposure
  • Hot workpiece
Manage elevated locations
  • Fall from height
  • Falling tools and slag
  • Unstable access equipment
  • Arc welding from ladder
  • Fire below work area
Respond to abnormal conditions
  • Electric shock incident
  • Fire outbreak
  • Gas leak
  • Fume overexposure
  • Heat illness
Complete post-weld inspection
  • Contact with hot metal
  • Sharp weld spatter
  • Grinding injuries
  • Uncontrolled defects
  • Fume exposure during dressing
Shut down and demobilise
  • Residual electrical energy
  • Gas release
  • Smouldering fire
  • Trips from leads
  • Manual handling injuries

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Model Code of Practice: Welding Processes, as adopted or applicable in the relevant jurisdiction.
  • Model Code of Practice: How to Manage Work Health and Safety Risks, as adopted or applicable in the relevant jurisdiction.
  • Model Code of Practice: Managing the Work Environment and Facilities, as adopted or applicable in the relevant jurisdiction.
  • Model Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace, as adopted or applicable in the relevant jurisdiction.
  • AS 1674.1 Safety in welding and allied processes — Fire precautions.
  • AS 1674.2 Safety in welding and allied processes — Electrical.
  • AS/NZS 60974 series Arc welding equipment.
  • AS/NZS 3760 In-service safety inspection and testing of electrical equipment.
  • AS/NZS 3957 Light-transmitting screens and curtains for welding operations.
  • AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment.
  • AS/NZS 1716 Respiratory protective devices.
  • AS/NZS 1337.1 Personal eye-protection for occupational applications.
  • AS/NZS 2210.3 Safety footwear.
  • AS/NZS 2161.1 Occupational protective gloves.
  • AS 4332 The storage and handling of gases in cylinders.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionManufacturing and ProductionMetal Fabrication and Welding

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