BlueSafe

Earthmoving Plant Maintenance And Service SWMS

This SWMS covers the maintenance and servicing of earthmoving plant, from planning through testing and sign-off.

Activities covered include

  • Plan service work and identify plant, energy, parts and fluid considerations
  • Service fluids and filters
  • Reassemble, test, clean up and sign off the plant

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Earthmoving Plant Maintenance And Service SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers the maintenance and servicing of earthmoving plant, from planning through testing and sign-off. It supports planning work stages and managing plant movement, stored energy, lifting, fluid, electrical and hot-work risks.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan service work and identify plant, energy, parts and fluid considerations
  • Establish a controlled work area and position the plant securely
  • Isolate stored energy before servicing
  • Access the plant and inspect or diagnose faults
  • Lift components and tyres safely
  • Service fluids and filters
  • Repair hydraulic systems and manage pressurised fluid risks
  • Complete electrical repairs
  • Perform hot work where required
  • Reassemble, test, clean up and sign off the plant

Who is this for?

For contractors, workers, supervisors and businesses carrying out earthmoving plant maintenance and service activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan service work
  • Incorrect service procedure
  • Unplanned plant movement
  • Unidentified energy sources
  • Incompatible parts or fluids
  • Fatigue
Establish work area
  • Pedestrian struck by plant
  • Collision with vehicles
  • Unauthorised entry
  • Slips and trips
  • Poor emergency access
Position and secure plant
  • Plant roll-away
  • Plant roll-over
  • Crush by attachment
  • Collision during reversing
  • Ground failure
Isolate stored energy
  • Unexpected start-up
  • Hydraulic injection injury
  • Falling boom or blade
  • Electrical shock
  • Stored pressure release
  • Hot fluid release
Access plant safely
  • Fall from plant
  • Slip on oily surfaces
  • Dropped tools
  • Contact with hot surfaces
  • Awkward postures
Inspect and diagnose faults
  • Moving components
  • Fluid leaks
  • Battery explosion
  • Noise exposure
  • Sharp edges
  • Dust exposure
Lift components and tyres
  • Crush from suspended load
  • Dropped component
  • Jack failure
  • Tyre explosion
  • Manual handling strain
  • Load swing
Service fluids and filters
  • Hot oil burns
  • Pressurised fluid spray
  • Chemical exposure
  • Fuel ignition
  • Environmental contamination
  • Manual handling strain
Repair hydraulic systems
  • Hydraulic injection
  • Hose whip
  • Uncontrolled attachment movement
  • Oil spray
  • Fire from fluid leak
  • Pinch points
Complete electrical repairs
  • Electric shock
  • Arc flash
  • Battery explosion
  • Fire
  • Unintended starter engagement
  • Damaged leads
Perform hot work
  • Fire and explosion
  • Welding fumes
  • Gas cylinder rupture
  • Burns
  • Ultraviolet radiation
  • Ignition of oils
Reassemble and test plant
  • Unexpected movement
  • Missing guards
  • Component failure
  • Collision during test
  • Fluid leaks
  • Noise
Clean up and sign off
  • Waste oil exposure
  • Slips and trips
  • Fire from oily waste
  • Plant left unsafe
  • Environmental release
  • Poor handover

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Model Code of Practice: Managing risks of plant in the workplace (guidance only; confirm adoption in the relevant jurisdiction). The Code requires risks to be managed using the hierarchy of controls and identifies specific controls for powered mobile plant and maintenance activities.
  • Model Code of Practice: Excavation work (guidance only; confirm adoption in the relevant jurisdiction). It requires competent operation, fitted guards and protective devices, maintained plant, and traffic arrangements for powered mobile plant.
  • Model Code of Practice: How to manage work health and safety risks (guidance only; confirm adoption in the relevant jurisdiction).
  • Model Code of Practice: Managing the risk of falls at workplaces (guidance only; confirm adoption in the relevant jurisdiction).
  • Model Code of Practice: Managing risks of hazardous chemicals in the workplace (guidance only; confirm adoption in the relevant jurisdiction).
  • Model Code of Practice: Managing electrical risks in the workplace (guidance only; confirm adoption in the relevant jurisdiction). Safe isolation requires identifying all sources, securing isolation, tagging and testing before electrical work.
  • AS/NZS 4024 series Safety of machinery; AS 2550 series Cranes, hoists and winches—Safe use; AS/NZS 1891 series Industrial fall-arrest systems; AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment; AS/NZS 3012 Electrical installations—Construction and demolition sites; AS/NZS 3760 In-service safety inspection and testing of electrical equipment.
  • Follow the earthmoving plant manufacturer's operation, maintenance, lifting-point and service manuals. Earthmoving plant operators should be able to demonstrate competence for the specific machine and fitted attachments.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Civil Construction and EarthworksAutomotive and MechanicalMining and Resources

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