BlueSafe
Conveyors (Flat Belt) SWMS

Conveyors (Flat Belt) SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Conveyors (Flat Belt) SWMS

Product Overview

This Conveyors (Flat Belt) Safe Work Method Statement (SWMS) is developed to help PCBUs, supervisors, and workers identify hazards and implement effective controls when installing, operating, and maintaining flat belt conveyor systems. It is a comprehensive, task-specific document that supports WHS compliance and robust risk management for all stages of conveyor installation and use.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Planning and site preparation for installation or modification of flat belt conveyor systems
  • Selection and inspection of conveyor components, guarding, emergency stops, and associated hardware
  • Safe manual handling and mechanical lifting of conveyor frames, rollers, drives, and belt sections
  • Assembly and alignment of conveyor frames, idlers, pulleys, and drive units
  • Installation, tensioning, and tracking of flat conveyor belts to minimise spillage and belt damage
  • Lockout/tagout (isolation) of electrical and mechanical energy sources prior to maintenance or cleaning
  • Guarding of nip points, pinch points, and rotating parts to prevent entanglement and crush injuries
  • Safe operation of conveyors, including start-up, shutdown, and emergency stop procedures
  • Clearing blockages, spillage, and product jams using controlled methods and appropriate tools
  • Working around mobile plant and pedestrian traffic in conveyor loading and discharge areas
  • Noise, dust, and airborne contaminant controls around conveyor transfer points and chutes
  • Inspection, servicing, and preventive maintenance of belts, rollers, bearings, and drive systems
  • Electrical safety for motors, control panels, lockable isolators, and emergency stop circuits
  • Housekeeping, slip/trip hazard control, and safe access/egress along conveyor walkways and platforms
  • Emergency response procedures for entanglement, belt failure, fire, or other conveyor-related incidents

Who is this for?

This SWMS is designed for conveyor installers, maintenance technicians, manufacturing and processing operators, quarry and mining personnel, and site supervisors responsible for the safe use and upkeep of flat belt conveyor systems.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
1. Preparation
  • Slips, trips and falls, Electrical hazards
2. Installation
  • Pinch points, Heavy lifting
3. Inspection
  • Dust hazards, Noise hazards
4. Maintenance
  • Fire hazards, Chemical exposure
5. Cleaning
  • Manual handling, Biological hazards
6. Loading/Unloading
  • Falling objects, Crush injuries
7. Start-Up
  • Entanglements, Caught in-between
8. Lockout/Tagout
  • Unauthorised access, Inadequate training
9. Emergency Stop
  • Inadequate signage, Communication breakdown
10. Troubleshooting
  • Equipment failure, Inadequate PPE
11. Belt Tracking
  • Misalignment, Exposed moving parts
12. Dismantling
  • Risk of collapse, Sharp edges

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Managing Risks of Plant in the Workplace Code of Practice: Guidance on controlling risks associated with plant such as conveyor systems
  • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice: Requirements for involving workers in SWMS implementation and review
  • How to Manage Work Health and Safety Risks Code of Practice: Risk management framework applied to conveyor hazards
  • Managing Noise and Preventing Hearing Loss at Work Code of Practice: Controls for noise generated by conveyor operation
  • Hazardous Manual Tasks Code of Practice: Controls for lifting, carrying, and handling conveyor components
  • AS 4024.1 Safety of Machinery (series): Principles for machinery safety, guarding, and emergency stop devices for conveyors
  • AS/NZS 3000 Electrical Installations (Wiring Rules): Electrical safety requirements for conveyor drives and control systems
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

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