BlueSafe

Concreting Risk Assessment

This risk assessment covers concreting activities from site set-up and deliveries through placement, clean-up and review.

Activities covered include

  • Plan the work area, site set-up, boundaries and pre-start controls
  • Manage concrete pouring, hose handling and placement activities
  • Complete clean-up, washout, pack-up and end-of-task review

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Concreting Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers concreting activities from site set-up and deliveries through placement, clean-up and review. It supports planning and risk management for vehicle movement, equipment, formwork, manual handling, wet concrete, dust, powered equipment and washout.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan the work area, site set-up, boundaries and pre-start controls
  • Manage delivery vehicles, traffic and mobile plant movements
  • Set up concrete pumps and associated equipment
  • Check formwork, reinforcing steel and pour area readiness
  • Handle hoses, mesh, tools and materials safely
  • Manage concrete pouring, hose handling and placement activities
  • Control exposure to cement, wet concrete, additives and other substances
  • Manage dust, silica, noise, fumes and airborne contaminants
  • Use powered equipment and temporary electrical leads safely
  • Complete clean-up, washout, pack-up and end-of-task review

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out concreting activities.

Activities & Hazards Covered

Activity Potential Hazards
Site set-up and pre-start planning
  • Unidentified underground or overhead services
  • Vehicle and pedestrian interaction
  • Poor ground conditions or unstable set-up area
  • Unclear work boundaries and public access
  • Workers not understanding site hazards or controls
Delivery vehicles, traffic and mobile plant movement
  • Workers struck by reversing or turning trucks
  • Collision between delivery vehicles, pumps and other plant
  • Blind spots and poor communication during manoeuvring
  • Public traffic entering the work area
Concrete pump and equipment set-up
  • Plant overturning due to poor ground or incorrect outrigger support
  • Contact with overhead powerlines
  • Failure of hoses, clamps or pipeline components
  • Workers entering pump movement zone
Formwork, reo and pour area readiness
  • Collapse or failure of formwork or falsework during the pour
  • Falls into penetrations, edges or adjacent excavations
  • Impalement or cuts from reinforcing steel
  • Falling objects onto workers below or nearby
Manual handling and placing equipment
  • Musculoskeletal injury from lifting hoses, mesh, tools and materials
  • Strains from repetitive screeding, raking and shovelling
  • Awkward postures on uneven or congested surfaces
  • Hand and foot injuries during handling
Pouring, hose handling and concrete placement
  • Hose whip or sudden line movement
  • Workers struck by plant, hose or moving boom
  • Slips, trips and falls on wet concrete, slurry or uneven surfaces
  • Entrapment or loss of footing during placement
Exposure to cement, wet concrete and hazardous substances
  • Skin burns, dermatitis and eye injury from wet concrete or cement
  • Exposure to additives, curing compounds or release agents
  • Inadequate washing facilities after contact
  • Contaminated clothing prolonging skin exposure
Dust, silica, noise and airborne contaminants
  • Respirable crystalline silica from cutting, grinding, drilling or cleaning concrete
  • Dust inhalation during dry clean-up or surface preparation
  • Excessive noise from saws, vibrators, pumps and mobile plant
  • Exhaust fumes building up in enclosed or poorly ventilated areas
Electrical safety and powered equipment
  • Electric shock from damaged leads, tools or connections
  • Use of equipment in wet conditions
  • Contact with underground or overhead electrical services
  • Trip hazards from leads and temporary power
Clean-up, washout and end-of-task review
  • Exposure to wet concrete, slurry and chemical residues during washout
  • Uncontrolled discharge causing environmental contamination or slip hazards
  • Residual pressure in lines or equipment during cleaning
  • Workers re-entering plant zones during pack-up

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.2 Safety Data Sheets (SDS); p. 16.
  • Model guidance: Model Code of Practice: Construction work — 6.2 Workplace specific induction training; p. 41.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionCivil Construction and EarthworksConcrete and Formwork

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