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Concrete Works Risk Assessment

This risk assessment covers concrete works from pre-start planning and deliveries through pumping, pouring, finishing and washout.

Activities covered include

  • Plan the work area, pour sequence, access, services, ground conditions and site separation.
  • Manage silica dust, wet cement, additives, slurry and nearby exposure.
  • Clean out lines, conduct washout and manage residual waste and trip hazards.

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Concrete Works Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers concrete works from pre-start planning and deliveries through pumping, pouring, finishing and washout. It supports planning for vehicle, plant, falls, cement, silica, electrical, weather and cleanup risks.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan the work area, pour sequence, access, services, ground conditions and site separation.
  • Manage deliveries, vehicle movements, reversing and congestion around pour locations.
  • Set up pumps, lines, hoses and concrete placement equipment.
  • Work around pour areas, formwork edges, penetrations and temporary access ways.
  • Handle materials, tools, forms and hoses during concrete work.
  • Manage silica dust, wet cement, additives, slurry and nearby exposure.
  • Use electrical equipment and leads in wet or slurry-contaminated areas.
  • Operate powered tools and plant while managing noise, vibration and flying particles.
  • Manage heat, rain, wind, low light and changing site conditions.
  • Clean out lines, conduct washout and manage residual waste and trip hazards.

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out concrete works.

Activities & Hazards Covered

Activity Potential Hazards
Planning, site set-up and pre-start checks
  • Unclear work area, pour sequence or access arrangements
  • Unidentified underground or overhead services
  • People and plant sharing the same area
  • Poor ground conditions affecting trucks, pumps or mobile plant
  • Unauthorised access by other workers or the public
Deliveries, vehicle movements and reversing
  • Workers struck by concrete trucks, agitators or other mobile plant
  • Reversing collisions
  • Congestion at pump or pour locations
  • Poor visibility, blind spots and changed traffic conditions
  • Slip hazards from spilled concrete or washout water on access routes
Pump set-up, lines and placement equipment
  • Pump or boom instability
  • Contact with overhead powerlines or nearby structures
  • Line failure, hose whip or uncontrolled movement
  • Workers in the line of fire during pumping or clean-out
  • Trips from lines, hoses and ancillary equipment
Concrete pour area, formwork edges and access
  • Falls from slabs, decks, penetrations, trenches or formwork edges
  • Slips on wet concrete, reo, mud or slurry
  • Collapse or failure of access ways or temporary platforms
  • Workers struck by moving hose or plant at the pour face
Manual handling of materials, tools and hoses
  • Musculoskeletal strain from lifting, carrying or dragging
  • Awkward postures while screeding, finishing or handling forms
  • Repetitive movement and fatigue
  • Pinch points when moving tools, mesh, boards or hoses
Silica dust, cement exposure and hazardous substances
  • Respirable crystalline silica from cutting, grinding, drilling or demolishing concrete
  • Skin burns, dermatitis or eye injury from wet cement, additives or slurry
  • Dust exposure to nearby workers
  • Poor housekeeping spreading contaminated dust or slurry
Electrical equipment, leads and wet work areas
  • Electric shock from damaged tools, leads or connections
  • Use of electrical equipment in wet or slurry-contaminated areas
  • Contact with temporary power, buried services or overhead lines
  • Unauthorised repairs to electrical equipment
Powered tools, plant, noise and vibration
  • Injury from grinders, saws, vibrators and other powered tools
  • Exposure to hazardous noise
  • Hand-arm vibration from concrete tools
  • Flying particles, tool kickback or guard failure
Weather, heat, visibility and environmental conditions
  • Heat stress, dehydration and fatigue
  • Reduced visibility in rain, wind or low light
  • Slippery surfaces during wet weather
  • Wind affecting booms, hoses, dust or communication
Cleaning, washout, blockages and end-of-task shutdown
  • Line pressure release during clean-out
  • Hose whip, ejected objects or splash during washout
  • Chemical burns from slurry and wash water
  • Uncontrolled waste disposal, slips and residual trip hazards

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionCivil Construction and EarthworksMining and ResourcesConcrete and Formwork

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