BlueSafe

Concrete Pumping Risk Assessment

This risk assessment covers concrete pumping activities from site assessment and pump positioning through concrete placement, cleaning and pack-up.

Activities covered include

  • Assess the site, access, lighting, emergency egress and coordination requirements
  • Inspect and manage pipelines, couplings, fittings and hoses under pressure
  • Pack up, stow equipment and leave the site while managing residual concrete and traffic interactions

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Concrete Pumping Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers concrete pumping activities from site assessment and pump positioning through concrete placement, cleaning and pack-up. It supports planning by identifying hazards linked to mobile plant, ground stability, overhead lines, pressurised lines and work-area conditions.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Assess the site, access, lighting, emergency egress and coordination requirements
  • Position pumps and outriggers while considering ground stability and nearby excavations
  • Manage overhead powerline and electrical hazards around booms, hoses, pipelines and plant
  • Separate pumping work from workers, the public, road traffic and adjacent properties
  • Manage concrete delivery to the hopper and moving plant interfaces
  • Inspect and manage pipelines, couplings, fittings and hoses under pressure
  • Operate the pump and place concrete while controlling boom and end-hose movement
  • Handle hoses, pipes and clamps while managing wet surfaces, noise and concrete contact
  • Clear blockages and complete maintenance or cleaning with stored-pressure and moving-part hazards in mind
  • Pack up, stow equipment and leave the site while managing residual concrete and traffic interactions

Who is this for?

Suitable for contractors, workers, supervisors and businesses involved in concrete pumping activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and site assessment
  • Unidentified site hazards affecting safe pump set-up and operation
  • Poor coordination with other trades, deliveries or public interface
  • Restricted access or inadequate emergency egress
  • Inadequate lighting or unsuitable work area conditions
Positioning pump, outriggers and ground stability
  • Pump overturning due to soft, filled, wet or uneven ground
  • Outrigger failure or subsidence
  • Collapse of ground near trenches, excavations, pits or basements
  • Crushing injury from unstable plant movement
Overhead powerlines and electrical hazards
  • Electrocution or arc flash from boom, hose, pipeline or plant entering unsafe distances to overhead lines
  • Unexpected boom movement, sway or hose movement reducing electrical clearance
  • Workers handling pipes or hoses contacting live conductors
Traffic management and public separation
  • Workers or members of the public struck by pump units, agitator trucks or other mobile plant
  • Truck reversing collisions
  • Pedestrian intrusion into the pumping area
  • Interaction with road traffic, cyclists and adjacent properties
Delivery to hopper and moving plant interface
  • Being struck or run over during concrete delivery
  • Entrapment between truck and hopper
  • Contact with moving hopper parts
  • Concrete splash or ejected material from equipment failure
Pipeline, couplings and hose whip
  • Burst lines or failed couplings releasing concrete under pressure
  • Hose whip striking workers
  • Unrestrained pipeline movement
  • Workers struck by ejected pipes or fittings
Pumping operations and placing concrete
  • Workers struck by boom movement or moving hose
  • Loss of control of end hose
  • Slips, trips and falls on wet, cluttered or uneven surfaces
  • Fatigue and loss of awareness during sustained pumping
Manual handling, slips, noise and concrete contact
  • Musculoskeletal injury from dragging or restraining hoses and handling pipes or clamps
  • Slips on wet concrete, slurry or washout residue
  • Hearing damage from pump and site noise
  • Skin or eye injury from wet concrete and splashes
Blockages, maintenance and cleaning
  • Release of stored pressure during blockage clearing or clean-out
  • Entanglement, crushing or amputation from hopper and moving parts
  • Projectile hazards at discharge end during purging
  • Unexpected start-up during maintenance or cleaning
Pack-up and departure from site
  • Injury during stowage of boom, outriggers, pipes and tools
  • Unsecured items falling or shifting during travel
  • Contact with workers, public or other vehicles during departure
  • Residual concrete, washout or waste creating slip or environmental hazards

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — 4.1 Guarding plant; p. 39.
  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 2. Step 1 — How to identify hazards; p. 12.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionCivil Construction and EarthworksMining and ResourcesConcrete and Formwork

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