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Concrete Cutting and Drilling Risk Assessment

This risk assessment covers concrete cutting and drilling activities, including planning, dust, tool, service, access and close-out hazards.

Activities covered include

  • Assess the work area, concealed services and nearby activities before starting.
  • Control flying fragments, slurry spray and line-of-fire exposure.
  • Prepare for incidents and complete close-out of dust, slurry and damaged surfaces.

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Concrete Cutting and Drilling Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers concrete cutting and drilling activities, including planning, dust, tool, service, access and close-out hazards. It supports planning and risk management by identifying hazards that may arise before, during and after the work.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Assess the work area, concealed services and nearby activities before starting.
  • Manage silica dust generation, migration and residual dust.
  • Address noise exposure and communication impacts during the work.
  • Check electrical hazards, leads, tools and concealed electrical services.
  • Inspect tools, blades, bits, guards and attachments before use.
  • Control flying fragments, slurry spray and line-of-fire exposure.
  • Manage manual handling, work posture and repetitive-force demands.
  • Maintain safe access around water, slurry, leads, hoses and equipment.
  • Consider structural stability and breakthrough hazards from cuts or penetrations.
  • Prepare for incidents and complete close-out of dust, slurry and damaged surfaces.

Who is this for?

Suitable for contractors, workers, supervisors and businesses involved in concrete cutting and drilling activities.

Activities & Hazards Covered

Activity Potential Hazards
Pre-start planning and site assessment
  • Unidentified services in or behind concrete
  • Cutting or drilling into load-bearing or post-tensioned elements
  • Unauthorised access by other workers or the public
  • Incorrect tool or method selected for the substrate and location
  • Poor coordination with nearby trades creating conflicting hazards
Silica dust generation and airborne exposure
  • Respirable crystalline silica generated during cutting or drilling
  • Dust migration to other workers, enclosed areas or occupied spaces
  • Poor housekeeping re-suspending settled dust
  • Inadequate respiratory protection for residual exposure
Noise exposure and communication
  • Hearing damage from saws, drills and associated plant
  • Reduced ability to hear warnings, plant movement or instructions
  • Extended exposure from repeated or prolonged tasks
Electrical hazards and services strike
  • Contact with live electrical services concealed in slabs, walls or footings
  • Damage to leads, plugs or electrical tools in wet conditions
  • Electric shock from faulty RCD protection or damaged equipment
Tool, blade, bit and plant condition
  • Blade or bit failure
  • Kickback, snagging or loss of control
  • Missing guards or ineffective water/extraction attachments
  • Unplanned startup during inspection or adjustment
Flying fragments, slurry and line of fire
  • Eye and face injuries from chips, fragments or broken consumables
  • Cuts or impact injuries to workers in the line of fire
  • Slurry spray reducing visibility and contaminating nearby work areas
Manual handling and work posture
  • Strains from lifting saws, drills, stands, vacuums, water systems or core samples
  • Awkward postures during overhead, wall or floor drilling
  • Fatigue from repetitive force and sustained grip
Slips, trips and access around the work area
  • Slip hazards from water, slurry and wet surfaces
  • Trips on leads, hoses, barricades, tools and spoil
  • Falls on stairs, edges or uneven surfaces while carrying equipment
Structural stability and breakthrough
  • Weakening of structural elements by unplanned cuts or penetrations
  • Collapse or falling concrete sections
  • Release of tension from reinforced or post-tensioned elements
Emergency response, monitoring and close-out
  • Delayed response to injury, electric shock, dust exposure or uncontrolled plant fault
  • Workers remaining in a hazardous area during an incident
  • Residual dust, slurry or damaged surfaces left for others

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — 4.1 Guarding plant; p. 39.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionCivil Construction and EarthworksDemolitionHandyman and Property MaintenanceConcrete and Formwork

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