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Complex Lifting and Tandem Lifts Risk Assessment

This risk assessment covers planning and carrying out complex lifting and tandem lifts, including load assessment, plant and lifting gear, communication and exclusion zones.

Activities covered include

  • Plan and coordinate the lift
  • Coordinate signals and lift communications
  • Complete pre-start checks and prepare for emergencies

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Complex Lifting and Tandem Lifts Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers planning and carrying out complex lifting and tandem lifts, including load assessment, plant and lifting gear, communication and exclusion zones. It supports teams to identify hazards before and during the lift and plan controls for changing conditions, defects and emergencies.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Plan and coordinate the lift
  • Assess load weight, shape and centre of gravity
  • Select and set up suitable plant
  • Check lifting gear and attachments
  • Confirm competency and supervision arrangements
  • Coordinate signals and lift communications
  • Set exclusion zones and manage site interfaces
  • Monitor weather, ground and overhead hazards
  • Lift, slew, travel and land the load
  • Complete pre-start checks and prepare for emergencies

Who is this for?

For contractors, workers, supervisors and businesses involved in planning, coordinating or carrying out complex lifting and tandem lifts.

Activities & Hazards Covered

Activity Potential Hazards
Lift planning and coordination
  • Unplanned tandem lift causing unequal loading between cranes or other plant
  • Wrong lift method for load shape, centre of gravity or travel path
  • Conflicting instructions between crews, doggers or operators
  • Pressure to proceed without adequate review of the lift
Load assessment and load information
  • Incorrect load weight or underestimated mass
  • Unknown centre of gravity causing tilt, swing or sudden load shift
  • Hidden contents, trapped water, loose items or attachments falling from the load
  • Unstable or irregular load shape creating poor sling angles or crushing points
Plant selection, capacity and setup
  • Crane or plant overload
  • Loss of stability due to poor setup, ground failure or outrigger issues
  • Plant not suitable for tandem lifting or not configured for the required radius and boom length
  • Collision with structures, other plant or neighbouring work areas
Lifting gear and attachments
  • Sling, shackle, hook or lifting beam failure
  • Using gear with inadequate WLL/SWL or wrong configuration
  • Cuts, abrasion or crushing of slings on sharp edges
  • Use of damaged, modified or uncertified lifting gear
Licensing, competency and supervision
  • Unlicensed or inexperienced workers making lifting decisions
  • Dogging work performed by workers without the required competency
  • Workers undertaking multiple critical roles at once
  • Poor supervision during a non-routine lift
Communication and control of the lift
  • Conflicting signals to operators
  • Loss of radio contact during the lift
  • Operator unable to see the load path, landing area or clearance hazards
  • Mis-timed crane movements creating shock loading or side loading
Exclusion zones and site interfaces
  • Workers or members of the public entering the load path
  • People working under or near suspended loads
  • Interaction with vehicles, mobile plant, roads, footpaths or adjacent trades
  • Dropped objects striking people outside the immediate lift area
Environmental and overhead hazards
  • Contact with overhead electric lines or services
  • High winds, lightning, rain or poor visibility affecting control of the load
  • Ground softening, slope or uneven surfaces affecting plant stability
  • Unexpected movement of the load due to weather or environmental conditions
Lifting, slewing, travelling and landing the load
  • Sudden load shift during take-up, hoisting or transfer between cranes
  • Swinging or spinning load striking people, plant or structures
  • Crush injuries at pinch points during landing or positioning
  • Shock loading caused by uneven movement, sudden braking or travelling over rough ground
Pre-start checks, defects and emergency response
  • Mechanical failure of crane, brakes, limit devices or rigging
  • Use of defective plant or lifting gear
  • Inadequate response to dropped load, plant fault or injured worker
  • Workers re-entering the danger area after an incident

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant used to lift or suspend persons or things; p. 17.
  • Model guidance: Model Code of Practice: Managing the risk of falls at workplaces — 3.2 Identifying the hazards; p. 16.
  • Model guidance: Model Code of Practice: Construction work — 6.2 Workplace specific induction training; p. 41.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 2. The work environment; p. 13.
  • Model guidance: Model Code of Practice: Excavation work — 2.3. Controlling the risks; p. 17.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 3. Step 2 — How to assess risks; p. 15.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionTransport and LogisticsManufacturing and ProductionWarehousing and DistributionCivil Construction and EarthworksMining and Resources

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