BlueSafe

Asphalt Milling Machine SWMS

This SWMS covers asphalt milling machine work, including site planning, traffic control, milling, maintenance and demobilisation.

Activities covered include

  • Plan the work sequence and review site conditions
  • Manage dust, noise and vibration during milling
  • Carry out maintenance, clean up and demobilise

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Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Asphalt Milling Machine SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers asphalt milling machine work, including site planning, traffic control, milling, maintenance and demobilisation. It supports planning plant movements, coordinating surrounding activities and managing dust, noise, vibration and work-area hazards.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the work sequence and review site conditions
  • Install traffic and pedestrian controls around the work zone
  • Position the milling machine and complete pre-start checks
  • Coordinate trucks and water cart movements
  • Start and carry out milling operations
  • Manage dust, noise and vibration during milling
  • Mill around services and structures
  • Clear blockages and change milling teeth
  • Refuel equipment and manage spills
  • Carry out maintenance, clean up and demobilise

Who is this for?

For contractors, workers, supervisors and businesses carrying out asphalt milling machine work.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan work and review site
  • Unplanned work sequence
  • Unidentified services
  • Incompatible site activities
  • Untrained workers
  • Fatigue
Install traffic and pedestrian controls
  • Live traffic strike
  • Pedestrian struck by plant
  • Unauthorised work-zone entry
  • Vehicle collision
  • Poor visibility
Position plant and complete pre-start
  • Plant roll-over
  • Plant collision
  • Mechanical failure
  • Hydraulic leak
  • Slips during access
Coordinate trucks and water cart
  • Crush between plant
  • Reversing collision
  • Falling millings
  • Conveyor strike
  • Driver exposure
Start milling operations
  • Contact with rotating drum
  • Ejected debris
  • Plant collision
  • Plant roll-over
  • Noise and vibration
  • Dust exposure
Control dust, noise and vibration
  • Respirable silica dust
  • Asphalt dust
  • Excessive noise
  • Whole-body vibration
  • Reduced visibility
Mill around services and structures
  • Service strike
  • Electric shock
  • Gas release
  • Damage to structures
  • Ejected metalwork
Clear blockages and change teeth
  • Entanglement in drum
  • Crush from moving plant
  • Stored hydraulic energy
  • Sharp teeth
  • Manual handling injury
  • Hot surfaces
Refuel and manage spills
  • Fuel fire
  • Diesel splash
  • Environmental contamination
  • Slip hazard
  • Vehicle strike
Conduct maintenance and repairs
  • Unexpected start-up
  • Hydraulic injection injury
  • Electrical fault
  • Crush injury
  • Falling components
  • Fire
Manage weather and worker wellbeing
  • Heat stress
  • UV exposure
  • Wet slippery surfaces
  • Reduced visibility
  • Fatigue
Clean up milling area
  • Mobile plant strike
  • Dust exposure
  • Slips and trips
  • Sharp debris
  • Manual handling injury
Demobilise and sign off
  • Unauthorised plant movement
  • Transport collision
  • Residual site hazards
  • Plant damage
  • Public exposure

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties for risk management, construction work, plant, hazardous chemicals, airborne contaminants, noise, worker consultation and provision of information, training, instruction and supervision.
  • Model Code of Practice: How to manage work health and safety risks (guidance only, as adopted in the applicable jurisdiction). It identifies plant, moving vehicles, noise, silica and manual tasks as hazards requiring risk management.
  • Model Code of Practice: Managing the risks of plant in the workplace (guidance only, as adopted in the applicable jurisdiction), including mobile-plant controls and lock-out/tag-out isolation.
  • Model Code of Practice: Construction work; Model Code of Practice: Traffic management for construction or maintenance work; and Model Code of Practice: Managing noise and preventing hearing loss at work (guidance only, as adopted in the applicable jurisdiction).
  • Managing respirable crystalline silica dust exposure in construction and manufacturing of construction elements Code of Practice 2022 (guidance only, as adopted in the applicable jurisdiction), including water suppression and drum-enclosure ventilation for drivable asphalt milling machines.
  • Technical guidance: AS 1742.3 traffic-control devices; AS/NZS 4602.1 high-visibility safety garments; AS/NZS 2210.3 safety footwear; AS/NZS 1270 hearing protectors; AS/NZS 1337.1 eye protectors; AS/NZS 1715 and AS/NZS 1716 respiratory protective equipment; AS/NZS 60335.2.69 M- and H-Class dust vacuums; and the milling-machine manufacturer operating and maintenance manual.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Civil Construction and Earthworks

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