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Abrasive Blasting and Coating Risk Assessment

This risk assessment covers abrasive blasting and coating work, including planning, equipment, work areas, blasting, coating and cleanup.

Activities covered include

  • Identify surface contaminants, media and site hazards before work
  • Apply coatings and solvents while managing mist and vapours
  • Handle contaminated waste, decontamination and pack-up activities

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Abrasive Blasting and Coating Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This risk assessment covers abrasive blasting and coating work, including planning, equipment, work areas, blasting, coating and cleanup. It supports the identification of dust, chemical, equipment and environmental risks so controls can be planned and reviewed.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Identify surface contaminants, media and site hazards before work
  • Set up work areas and exclusion zones
  • Inspect blasting, coating and powered equipment
  • Manage dust, particles and operator control during blasting
  • Apply coatings and solvents while managing mist and vapours
  • Control fire, explosion and hazardous atmosphere risks
  • Manage noise, vibration, manual tasks and hose movement
  • Plan work in confined or restricted-access areas
  • Handle contaminated waste, decontamination and pack-up activities

Who is this for?

For contractors, workers, supervisors and businesses carrying out abrasive blasting and coating activities.

Activities & Hazards Covered

Activity Potential Hazards
Planning and hazard identification
  • Unidentified hazardous coatings or substrate contaminants such as lead, crystalline silica or asbestos
  • Incorrect abrasive media selected for the surface or contamination present
  • Workers not understanding site hazards, exclusion arrangements or emergency response
  • Exposure standards or hazardous chemical requirements not considered before work starts
Work area setup and exclusion zones
  • Unauthorised entry into blasting or coating area
  • Workers or others struck by rebound, flying particles or overspray
  • Poor visibility, poor housekeeping and uncontrolled interaction with nearby work
  • Spread of dust, vapours or contaminants to adjacent areas
Plant, hoses and equipment inspection
  • Hose failure, hose whip or loss of control of blasting equipment
  • Failure of dead man control or other safety devices
  • Compressed air leaks, pressure release or projectile hazards
  • Defective coating spray equipment, pumps or fittings causing injection or spray release
  • Electrical faults in powered equipment
Abrasive blasting operations
  • Respirable and inhalable dust exposure including silica and lead
  • High velocity particles causing eye injury, lacerations, skin penetration or bruising
  • Operator fatigue, poor visibility or loss of control during blasting
  • Exposure of nearby workers to airborne contaminants or blast media
Coating and solvent application
  • Inhalation or skin exposure to paint mist, vapours, isocyanates, solvents or other hazardous chemicals
  • Overspray affecting other workers or ignition sources
  • Chemical splashes to eyes or skin during mixing, transfer or spraying
  • Poor ventilation leading to build-up of airborne contaminants
Fire, explosion and hazardous atmosphere
  • Ignition of flammable vapours, mists or residues during coating or solvent use
  • Combustible dust or vapour build-up in enclosed or poorly ventilated areas
  • Static discharge, hot work, smoking or electrical sources igniting the atmosphere
  • Fire spread to adjacent materials, plant or structures
Noise, vibration and manual tasks
  • Excessive noise from blasting, compressors, ventilation and spray equipment
  • Hand-arm vibration and fatigue from prolonged equipment use
  • Musculoskeletal strain from controlling blast hoses, repetitive spraying, lifting bags, drums or equipment
  • Slips, trips and strains from dragging hoses and moving plant
Confined space or restricted access work
  • Oxygen deficiency or build-up of toxic, flammable or explosive atmosphere
  • Difficulty escaping in an emergency
  • Heat stress, poor visibility, restricted movement and communication failure
  • Exposure to mechanical, electrical or engulfment hazards inside the space
Waste, decontamination and completion
  • Exposure to contaminated spent abrasive, dust, paint residues or solvent waste
  • Secondary exposure from contaminated PPE, clothing, tools or vehicles
  • Environmental release during cleanup or disposal
  • Injury during depressurising, dismantling or pack-up

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing risks of hazardous chemicals in the workplace — 2.1 How to identify which chemicals are hazardous; p. 15.
  • Model guidance: Model Code of Practice: Confined spaces — 3.4 Assessing the risks; p. 24.
  • Model guidance: Model Code of Practice: Managing electrical risks in the workplace — 2.1 Identifying the hazards; p. 14.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: How to manage and control asbestos in the workplace — 2.1. What is involved in managing risks?; p. 12.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Assessing plant risks — work practices and procedures; p. 20.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 3. Step 2 — How to assess risks; p. 15.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Building and ConstructionManufacturing and ProductionMetal Fabrication and WeldingMining and Resources

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