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Tyre Fitting and Wheel Changing Light Vehicles SWMS

Tyre Fitting and Wheel Changing Light Vehicles SWMS

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Tyre Fitting and Wheel Changing Light Vehicles SWMS

Product Overview

This Safe Work Method Statement (SWMS) sets out the step-by-step procedures, hazards, and controls for tyre fitting and wheel changing on light vehicles to help you achieve safe, consistent, and compliant work practices. It is a comprehensive document that covers multiple aspects of Tyre Fitting and Wheel Changing Light Vehicles, supporting your WHS compliance obligations on Australian worksites.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Balancing wheels using a wheel balancer, including safe setup, calibration, and operation
  • Changing car tyres on light vehicles, including jacking, supporting, and lowering the vehicle safely
  • Diagnosing tyre issues such as punctures, uneven wear, sidewall damage, and valve faults
  • Fastening wheel nuts correctly, including use of torque wrenches and manufacturer torque specifications
  • Fitting tyres onto trailers, including correct load rating selection and secure wheel installation
  • Performing diagnostic tests on tyres, including pressure checks, leak detection, and tread depth assessment
  • Removal and installation of vehicle wheels, including safe manual handling and use of mechanical aids
  • Removing or installing tyres on rims, including safe use of tyre changing machines and bead breakers
  • Tightening lug nuts in the correct sequence to prevent wheel distortion and vibration
  • Safe operation of wheel balancers, including guarding, isolation, and exclusion zones
  • Selection and inspection of appropriate replacement tyres to match vehicle and road conditions
  • Managing traffic and work area segregation when working in workshops, roadside, or car park environments
  • Use of personal protective equipment (PPE) such as eye, hand, and foot protection during tyre and wheel work

Who is this for?

This SWMS is designed for tyre fitters, light vehicle mechanics, mobile roadside service technicians, trailer manufacturers, fleet maintenance teams, and site supervisors responsible for tyre and wheel work on light vehicles.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning and inspection
  • • Unidentified vehicle defects
  • • Incompatible lifting equipment
  • • Inadequate lighting and ventilation
  • • Trip hazards in work area
  • • Untrained personnel performing tyre work
Vehicle reception and identification
  • • Incorrect tyre specification
  • • Unplanned vehicle movement
  • • Hot components contact
  • • Exposure to vehicle exhaust
  • • Traffic interaction in driveway
Site preparation and housekeeping
  • • Slips on oil or water
  • • Trips over tools and hoses
  • • Manual handling of wheels
  • • Obstructed emergency exits
Isolating vehicle and preparing wheels
  • • Unplanned vehicle movement
  • • Contact with rotating parts
  • • Pinch points at wheel arches
  • • Incorrect jacking point use
Lifting and supporting vehicle
  • • Vehicle collapse from jack failure
  • • Crush injuries under vehicle
  • • Jack or stand overload
  • • Vehicle roll off hoist
Removing vehicle wheels
  • • Falling wheels
  • • Strains from heavy lifting
  • • Flying debris from stuck nuts
  • • Pinch points at hub and studs
  • • Rattle gun noise exposure
Removing and installing tyres
  • • Bead breaker crush points
  • • Pinched fingers in clamps
  • • Burst tyre during inflation
  • • Contact with tyre lubricants
  • • Knife or blade lacerations
Inflating and seating tyre beads
  • • Tyre explosion from overpressure
  • • Valve or bead ejection
  • • High-pressure air hose failure
  • • Flying debris from damaged rims
Balancing wheels on balancer
  • • Entanglement in rotating wheel
  • • Flying wheel weights
  • • Noise from balancing machine
  • • Strains from lifting to balancer
Diagnosing tyre and wheel issues
  • • Contact with rotating wheels
  • • Exposure to brake dust
  • • Solvent inhalation from cleaners
  • • Sharp objects in tread
Fitting wheels to vehicles and trailers
  • • Incorrect wheel fitment
  • • Cross-threaded wheel studs
  • • Wheel detachment in service
  • • Strains from positioning wheels
Final tightening and torque verification
  • • Under-torqued wheel nuts
  • • Over-torqued studs
  • • Tool kickback injuries
  • • Hot brakes or rims
Post-fitment checks and testing
  • • Unsecured tools on vehicle
  • • Tyre pressure errors
  • • Vehicle roll-away during test
  • • Road test collision risk
Housekeeping and waste management
  • • Trips from stored tyres
  • • Fire risk from rubber waste
  • • Chemical exposure from sealants
  • • Manual handling of waste wheels
PPE and ongoing training
  • • Eye injury from flying particles
  • • Hearing damage from impact tools
  • • Skin contact with chemicals
  • • Inadequate safety knowledge

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017
  • Code of Practice: How to Manage Work Health and Safety Risks – Guidance on identifying hazards, assessing risks, and implementing controls for tyre and wheel work
  • Code of Practice: Managing Risks of Plant in the Workplace – Requirements for safe use of tyre changers, wheel balancers, jacks, and lifting equipment
  • Code of Practice: Hazardous Manual Tasks – Controls for lifting, carrying, and handling tyres and wheels to minimise musculoskeletal injuries
  • Code of Practice: Managing Risks of Falls at Workplaces – Relevant where work is performed on hoists, stands, or elevated work platforms during wheel changes
  • AS/NZS 4024 (Safety of machinery – series) – Principles for guarding and safe operation of tyre changing and wheel balancing machinery
  • AS 1973 Pneumatic tyres – Passenger car, light truck and truck/bus – New tyres – Requirements for tyre selection, performance, and safety
  • AS 4457.1 Earth-moving machinery – Tyre assemblies and rims – Referenced where applicable to rim and tyre assembly safety practices

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

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