BlueSafe

Tyre Changing- Truck and Bus Risk Assessment

This Tyre Changing- Truck and Bus Risk Assessment covers tyre changing activities for trucks and buses, from work area set-up through to completion and emergency readiness.

Activities covered include

  • Assessing the tyre change area, traffic interface and site conditions
  • Deflating, inspecting and demounting tyre and rim components
  • Completing verification, housekeeping and emergency readiness checks

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Tyre Changing- Truck and Bus Risk Assessment
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This Tyre Changing- Truck and Bus Risk Assessment covers tyre changing activities for trucks and buses, from work area set-up through to completion and emergency readiness. It supports planning and risk management by helping users identify and manage hazards associated with vehicle movement, lifting, wheel handling, tyre work and powered equipment.

Activities & Risks Covered

This assessment addresses activities and risks including:

  • Assessing the tyre change area, traffic interface and site conditions
  • Completing pre-start checks and confirming worker competency
  • Stabilising and isolating trucks and buses before tyre work
  • Jacking, lifting and supporting the vehicle
  • Removing and refitting wheels and tyres
  • Deflating, inspecting and demounting tyre and rim components
  • Inflating tyres and carrying out pressure testing
  • Using powered tools, hoses and associated plant
  • Managing chemicals, dust, waste and fire risks
  • Completing verification, housekeeping and emergency readiness checks

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out truck and bus tyre changing activities.

Activities & Hazards Covered

Activity Potential Hazards
Work area and traffic interface
  • Being struck by moving trucks, buses, forklifts or service vehicles
  • Poor separation of pedestrians and mobile plant
  • Uncontrolled public or driver access into the tyre change area
  • Poor lighting, wet ground or uneven surfaces causing slips, trips and reduced visibility
Pre-start assessment and worker competency
  • Incorrect tyre or rim identification
  • Using unsuitable methods or equipment due to lack of training
  • Exposure to unexpected hazards from damaged wheels, hubs, studs or suspension components
  • Fatigue, distraction or poor communication increasing error likelihood
Vehicle stabilisation and isolation
  • Vehicle movement during lifting or wheel removal
  • Unexpected release of stored energy from air, hydraulic or mechanical systems
  • Roll-away due to inadequate braking or chocking
  • Unplanned start-up or activation of plant
Jacking, lifting and supporting the vehicle
  • Collapse of jacks or supports
  • Crush injuries from vehicle drop or shift
  • Failure of lifting equipment due to overload or poor condition
  • Instability caused by soft ground or incorrect support points
Wheel removal and refitting
  • Musculoskeletal injury from handling heavy wheels and tyres
  • Pinch points to hands and feet
  • Dropped wheels causing crush injuries
  • Tool kickback or sudden component release
Deflation, inspection and demounting
  • Tyre or rim failure during deflation or demounting
  • Release of trapped pressure from valves, dual assemblies or damaged components
  • Cuts, abrasions and contact with damaged steel belts or sharp edges
  • Exposure to dust, debris or contaminants from worn tyre components
Inflation and pressure testing
  • Explosion of tyre, rim or multi-piece assembly
  • Serious injury from projectile components or air blast
  • Hearing damage from sudden failure or compressed air noise
  • Injury from standing in the trajectory zone during inflation
Powered tools, hoses and plant
  • Injury from failed hoses, couplings or air tools
  • Electrical or battery hazards from powered equipment
  • Trips from leads and hoses across access ways
  • Noise and vibration exposure from impact tools and compressors
Hazardous substances and fire risk
  • Skin or eye contact with lubricants, cleaners, brake dust or other chemicals
  • Inhalation of dust, fumes or vapours in poorly ventilated areas
  • Fire risk from flammable aerosols, solvents or hot components
  • Poor waste handling causing slips, contamination or environmental issues
Completion, verification and emergency readiness
  • Wheel loss or component failure due to incomplete verification
  • Injury during lowering, re-entry to service or post-job movement
  • Delayed response to crush, pressure or eye injury incidents
  • Residual hazards left in the area after the job

Need to tailor this risk assessment?

Use the BlueSafe Portal to add site-specific activities, hazards, controls, responsibilities and review details before the assessment is put into use.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template records model guidance used to inform the documented controls. Applicable WHS/OHS laws and adopted Codes vary by state or territory, so confirm the current local requirements when tailoring the assessment:

  • Model guidance: Model Code of Practice: Managing risks of plant in the workplace — Plant hazard identification — Traffic movements in the workplace; p. 17.
  • Model guidance: Model Code of Practice: Managing the work environment and facilities — 1.2 Managing risks associated with the work environment and facilities; p. 12.
  • Model guidance: Model Code of Practice: Hazardous manual tasks — 4.1 The hierarchy of control measures; p. 31.
  • Model guidance: Model Code of Practice: Managing the risk of fatigue at work — Provide sufficient breaks while at work; p. 30.
  • Model guidance: Model Code of Practice: Managing noise and preventing hearing loss at work — 5. Controlling the risks; p. 29.
  • Model guidance: Model Code of Practice: First aid in the workplace — 3. First aid equipment, facilities and training; p. 12.
  • Model guidance: Model Code of Practice: How to manage work health and safety risks — 5. Step 4 — How to review controls; p. 27.

Standard Risk Assessment Features (Click to Expand)
  • Activity-specific hazard identification and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each activity
  • Risk matrix and assessment classification
  • Review, monitoring and sign-off fields
  • Site-specific customisation before use

Suitable for Industries

Transport and LogisticsAutomotive and MechanicalMining and Resources

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