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Grain Handling Silos and Auger Safety SWMS

Grain Handling Silos and Auger Safety SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Grain Handling Silos and Auger Safety SWMS

Product Overview

This Grain Handling Silos and Auger Safety SWMS is a site-ready Safe Work Method Statement designed to identify, control, and minimise risks associated with grain storage, transfer, and processing activities. It is a comprehensive document that covers multiple aspects of grain handling operations, supporting WHS compliance and safer management of grain silos and auger systems on Australian worksites.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Safe operation of grain handling silos, including loading, unloading, and isolation procedures
  • Control measures for grain alignment tasks, including clearing blockages and managing bridging or rat-holing of grain
  • Safe grain dryer operation, including heat sources, fire risk management, and monitoring of ventilation and fumes
  • Grain handling and moving using augers, conveyors, and other mechanical transfer systems
  • Stock feed manufacturing processes, including mixing, grinding, and transfer of raw materials and finished product
  • Use of silos for grain storage, including inspection, maintenance, and structural integrity checks
  • Prevention of engulfment and entrapment in grain, including no-go zones and emergency rescue considerations
  • Control of dust, airborne contaminants, and explosion risks around silos, augers, and grain dryers
  • Lockout/tagout and isolation of augers, motors, and associated plant before cleaning, maintenance, or blockage removal
  • Management of noise, vibration, and ergonomic risks when operating or maintaining augers and grain handling equipment
  • Safe use of mobile plant (e.g. loaders, tractors, telehandlers) in and around silo complexes and grain storage areas
  • Working at heights on silos, catwalks, and access platforms, including fall prevention and safe access/egress
  • Electrical safety for fixed and portable augers, grain dryers, and associated control panels
  • Traffic management and segregation of pedestrians from vehicles in grain receival and storage zones
  • Emergency response planning for fire, dust explosion, entrapment, and plant malfunction incidents

Who is this for?

This SWMS is designed for grain farmers, grain storage and handling facilities, stock feed manufacturers, agricultural contractors, and site supervisors responsible for managing silos, augers, and associated grain processing equipment.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning and permits
  • • Unidentified confined space
  • • Unplanned work at heights
  • • Inadequate emergency access
  • • Untrained personnel
  • • Traffic interaction with mobile plant
Site inspection and housekeeping
  • • Slips on grain spillages
  • • Trips on hoses and cables
  • • Unstable ground around silos
  • • Obstructed emergency exits
  • • Rodent and bird contamination
Silo and equipment isolation
  • • Unexpected auger start-up
  • • Moving conveyor components
  • • Energy release from hydraulics
  • • Stored grain movement
  • • Uncontrolled vehicle loading
Grain alignment and levelling tasks
  • • Grain engulfment
  • • Entrapment in bridging grain
  • • Dust inhalation
  • • Manual handling strain
  • • Contact with rotating sweep augers
Grain dryer operation
  • • Fire from overheated grain
  • • Explosion from dust ignition
  • • Hot surface contact
  • • Noise from fans and burners
  • • Exposure to combustion gases
Grain handling and moving
  • • Entanglement in augers
  • • Contact with moving conveyors
  • • Vehicle and pedestrian collision
  • • Grain dust inhalation
  • • Noise from machinery
Stock feed manufacturing
  • • Mixing equipment entanglement
  • • Incorrect additive dosing
  • • Chemical exposure from additives
  • • Cross-contamination of feeds
  • • Dust explosion in mixers
Use of silos for grain storage
  • • Structural failure of silo
  • • Atmospheric contamination in silo
  • • Grain spoilage and mycotoxins
  • • Pest infestation
  • • Falls from silo tops
Working at heights on silos and augers
  • • Falls from ladders
  • • Falls from silo roof
  • • Falling tools or materials
  • • Inadequate edge protection
  • • Weather-related slips
Plant inspection, maintenance and repairs
  • • Unexpected plant movement
  • • Contact with live electrical parts
  • • High-pressure fluid injection
  • • Crush injury from raised plant
  • • Burns from hot components
Electrical and ignition source control
  • • Electric shock from faulty wiring
  • • Arc flash at switchboards
  • • Ignition of grain dust
  • • Overloaded circuits
  • • Unprotected portable equipment
Manual handling and ergonomics
  • • Musculoskeletal strain from lifting
  • • Repetitive handling of bags
  • • Awkward postures at hatches
  • • Handling heavy auger sections
  • • Pushing loaded trolleys on slopes
Emergency preparedness and training
  • • Delayed response to engulfment
  • • Ineffective first aid
  • • Uncontrolled fire spread
  • • Panic during evacuation
  • • Untrained use of rescue gear

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Managing Risks of Plant in the Workplace Code of Practice: Guidance on controlling risks from plant such as augers, conveyors, dryers, and silo equipment.
  • Managing the Risk of Falls at Workplaces Code of Practice: Requirements for working at heights on silos, ladders, and elevated platforms.
  • Managing Noise and Preventing Hearing Loss at Work Code of Practice: Controls for noise exposure from augers, motors, and grain processing machinery.
  • Managing Risks of Hazardous Chemicals in the Workplace Code of Practice: Applicable where fumigants, pesticides, or other chemicals are used in grain storage or treatment.
  • Managing the Work Environment and Facilities Code of Practice: Ensuring safe access, egress, amenities, and environmental conditions around silo and grain handling areas.
  • How to Manage Work Health and Safety Risks Code of Practice: Framework for hazard identification, risk assessment, and implementation of control measures.
  • Confined Spaces Code of Practice: Relevant where entry into silos or enclosed grain storage structures is required.
  • AS/NZS 4024 Safety of Machinery (series): Guidance on guarding, emergency stops, and interlocks for augers and mechanical grain handling plant.
  • AS 1657 Fixed Platforms, Walkways, Stairways and Ladders: Design and safety requirements for access systems on and around silos.
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

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