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Sheet Metal Machinery Guillotines Folders and Rollers SWMS

Sheet Metal Machinery Guillotines Folders and Rollers SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

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Product Overview

This SWMS covers the use of sheet metal machinery for cutting, folding, rolling, forming and assembling panels. It supports the identification and management of risks associated with sheet material, machine setup, moving parts, sharp edges, jams, maintenance and waste.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Planning work and confirming machinery requirements
  • Receiving, staging and handling sheet material
  • Preparing work areas and inspecting machinery
  • Setting tooling and machine parameters
  • Guillotining and shearing sheet metal
  • Folding panels using press brake equipment
  • Rolling, curving and forming metal
  • Profiling, flanging and seaming panels
  • Using hand shears and nibblers
  • Riveting, assembling, cleaning and storing panels
  • Clearing jams and performing maintenance

Who is this for?

Suitable for workers, supervisors and businesses carrying out sheet metal cutting, folding, rolling and forming activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan work and confirm scope
  • Incorrect machine selection
  • Uncontrolled plant hazards
  • Production pressure
  • Untrained operation
Receive and stage sheet material
  • Crush from moving loads
  • Sharp sheet edges
  • Coil roll-away
  • Forklift strike
  • Manual handling strain
Prepare work area and access
  • Slip and trip hazards
  • Unauthorised access
  • Poor lighting
  • Fire from metal waste
  • Noise exposure
Inspect machine before use
  • Guard failure
  • Unexpected start-up
  • Hydraulic fluid leak
  • Electrical fault
  • Defective emergency stop
  • Entanglement
Set tooling and machine parameters
  • Crush during adjustment
  • Stored energy release
  • Blade contact
  • Incorrect tooling
  • Falling tooling
Guillotine and shear sheet
  • Blade amputation
  • Crush from hold-downs
  • Ejected offcuts
  • Sharp edges
  • Manual handling strain
  • Flying fragments
Fold and press brake panels
  • Crush in die space
  • Pinch from back gauge
  • Panel whip
  • Falling workpiece
  • Sharp panel edges
  • Unexpected ram movement
Roll, curve and form metal
  • Nip at rotating rolls
  • Entanglement
  • Material kickback
  • Crush from curved sheet
  • Manual handling strain
  • Contact with drive components
Profile, flange and seam panels
  • Pinch from profile rolls
  • Entanglement in rollers
  • Sharp formed edges
  • Ejected workpiece
  • Noise
  • Repetitive movement
Use hand shears and nibblers
  • Laceration from blades
  • Flying metal fragments
  • Hand-arm vibration
  • Electric shock
  • Sharp offcuts
  • Awkward posture
Rivet and assemble panels
  • Flying rivet stems
  • Hand crush
  • Noise
  • Sharp edges
  • Tool hose whip
  • Repetitive strain
Clear jams and perform maintenance
  • Unexpected start-up
  • Stored hydraulic energy
  • Crush from moving tooling
  • Blade contact
  • Electrical shock
  • Unauthorised restart
Clean, store and sign off
  • Cuts from scrap
  • Slip hazards
  • Unstable stacked panels
  • Unexpected plant start-up
  • Waste handling strain

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Model Code of Practice: Managing the risks of plant in the workplace.
  • Model Code of Practice: How to manage work health and safety risks.
  • Model Code of Practice: Hazardous manual tasks.
  • Model Code of Practice: Managing noise and preventing hearing loss at work.
  • Model Code of Practice: Managing the work environment and facilities.
  • AS 4024.1:2019 Safety of machinery series, as applicable to machine guarding, controls and safety-related systems.
  • AS/NZS 1337.1 Personal eye-protection equipment.
  • AS/NZS 1270 Hearing protectors.
  • AS/NZS 2210.3 Safety, protective and occupational footwear.
  • AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment, where respiratory protection is required.
  • AS 1319 Safety signs for the occupational environment. ગુillotines, shears and rotating rolls present recognised shearing, trapping and entanglement hazards; guarding, presence-sensing systems, inspection and safety-integrity records must be managed in accordance with applicable duties and manufacturer instructions.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Manufacturing and ProductionMetal Fabrication and Welding

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