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Electric Welding Arc MIG TIG and Spot Welding SWMS

Electric Welding Arc MIG TIG and Spot Welding SWMS

  • -100% Compliant with Australian WHS Acts & Regulations
  • -Fully Editable MS Word & PDF Formats Included
  • -Pre-filled Content - Ready to Deploy Immediately
  • -Customisable - Easily Add Your Logo & Site Details
  • -Includes 2 Years of Free Compliance Updates

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Product Overview

This SWMS covers preparation, area controls, equipment setup, welding, post-weld treatment and clean-up for arc, MIG, TIG and spot welding. It supports work planning and risk management for electrical energy, arc radiation, fumes, fire, gas cylinders, hot materials and moving equipment.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the welding work
  • Establish the welding area
  • Control fire and explosion hazards
  • Inspect electrical equipment
  • Set up gas cylinders
  • Set ventilation controls
  • Check personal protective equipment and screens
  • Position workpieces safely
  • Perform manual arc welding
  • Operate TIG and MIG equipment
  • Operate resistance welders and robot welding cells
  • Conduct post-weld treatment, clean up and sign off

Who is this for?

For contractors, workers, supervisors and businesses carrying out electric welding activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan welding work
  • Incorrect process selection
  • Toxic coatings
  • Inadequate worker competence
  • Unplanned fire exposure
Establish welding area
  • Arc flash exposure
  • Unauthorised entry
  • Fire spread
  • Slips and trips
Control fire and explosion
  • Ignition of combustibles
  • Flammable vapour ignition
  • Cylinder explosion
  • Hidden smouldering fire
Inspect electrical equipment
  • Electric shock
  • Electrocution
  • Damaged leads
  • Electrical fire
Set up gas cylinders
  • Cylinder fall
  • Gas leak
  • Asphyxiation
  • Regulator failure
Set ventilation controls
  • Welding fumes
  • Ozone exposure
  • Metal fume fever
  • Oxygen displacement
Check PPE and screens
  • Arc eye
  • UV skin burns
  • Molten metal burns
  • Inadequate respiratory protection
Position workpieces safely
  • Crush injury
  • Manual handling strain
  • Falling workpiece
  • Hot surface contact
Perform manual arc welding
  • Arc radiation
  • Electric shock
  • Welding fumes
  • Molten spatter
  • Fire
Operate TIG and MIG equipment
  • Tungsten contamination
  • Shielding gas release
  • High-frequency ignition
  • UV radiation
Operate resistance welders
  • Crush from electrodes
  • Electrical energy release
  • Burns from electrodes
  • Ejected hot metal
Operate robot welding cells
  • Robot strike
  • Unexpected start-up
  • Crush at fixtures
  • Arc flash escape
Conduct post-weld treatment
  • Hot metal burns
  • Heat stress
  • Grinding particles
  • Fume from heated coatings
Clean up and sign off
  • Smouldering waste
  • Hot debris
  • Sharps and offcuts
  • Residual gas pressure

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
  • Model Code of Practice: Welding processes, including risk management for fumes, radiation, electrical risks, fire, heat, gases, ventilation and PPE.
  • Model Code of Practice: Managing risks of hazardous chemicals in the workplace.
  • Model Code of Practice: Managing electrical risks in the workplace.
  • Model Code of Practice: How to manage work health and safety risks.
  • Model Code of Practice: Confined spaces, where applicable.
  • AS 1674.1 Safety in welding and allied processes—Fire precautions.
  • AS/NZS 60974 series Arc welding equipment.
  • AS/NZS 3957 Light-transmitting screens and curtains for welding operations.
  • AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment; AS/NZS 1716 Respiratory protective devices.
  • AS/NZS 1337.1 Eye and face protection; AS/NZS 2161 series Occupational protective gloves; AS/NZS 2210.3 Safety footwear; AS/NZS 1270 Hearing protectors.
  • AS 4332 The storage and handling of gases in cylinders.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionManufacturing and ProductionMetal Fabrication and WeldingAutomotive and MechanicalMining and Resources

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