BlueSafe

Bench Grinder SWMS

This SWMS covers setting up, inspecting, operating and maintaining a bench grinder.

Activities covered include

  • Plan the task and assess materials before grinding
  • Prepare and position workpieces for grinding
  • Shut down, clean and report defects

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Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Bench Grinder SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers setting up, inspecting, operating and maintaining a bench grinder. It supports work planning and risk management by addressing abrasive wheel hazards, rotating parts, sparks, dust, noise and workpiece handling.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan the task and assess materials before grinding
  • Set up the grinder work area
  • Complete pre-start inspections of the grinder and safety devices
  • Select, inspect and change abrasive wheels
  • Test-run replacement wheels
  • Prepare and position workpieces for grinding
  • Perform bench grinding tasks
  • Use wire wheel attachments where required
  • Control dust, sparks and noise during work
  • Manage wheel wear and dressing
  • Shut down, clean and report defects

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out bench grinding work.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan work and assess materials
  • Unknown workpiece coating
  • Hazardous grinding dust
  • Ignition of combustible material
  • Unauthorised access
Set up grinder work area
  • Grinder movement
  • Slip and trip hazards
  • Poor visibility
  • Electrical lead damage
Complete grinder pre-start inspection
  • Wheel burst
  • Contact with rotating parts
  • Electric shock
  • Defective safety devices
Select and inspect abrasive wheel
  • Wheel fragmentation
  • Wheel overspeed
  • Incorrect wheel application
  • Flying abrasive particles
Isolate and change wheel
  • Unexpected start-up
  • Wheel burst after incorrect mounting
  • Hand injury from sharp components
  • Electric shock
Test run replacement wheel
  • Wheel fragmentation
  • Flying fragments
  • Unexpected vibration
  • Noise exposure
Prepare workpiece for grinding
  • Entanglement
  • Workpiece ejection
  • Burns from hot metal
  • Manual handling strain
Perform bench grinding
  • Wheel burst
  • Contact with rotating wheel
  • Workpiece ejection
  • Flying sparks and particles
  • Eye and face injury
  • Noise exposure
  • Dust inhalation
Use wire wheel attachments
  • Wire bristle ejection
  • Entanglement
  • Workpiece snagging
  • Eye injury
Control dust, sparks and noise
  • Respirable metal dust
  • Fire from sparks
  • Hearing loss
  • Exposure of nearby workers
Manage wheel wear and dressing
  • Wheel burst from imbalance
  • Wheel contact
  • Flying dressing debris
  • Incorrect adjustment
Shut down and clean area
  • Contact with rotating wheel
  • Hot metal burns
  • Dust exposure
  • Slip and trip hazards
Report defects and maintain plant
  • Repeat equipment failure
  • Unauthorised repair
  • Unexpected energisation
  • Loss of safety records

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations: apply the primary duty of care, worker consultation, risk-management, plant safety, electrical safety, hazardous chemicals, airborne contaminants, noise and PPE duties that apply in the jurisdiction and workplace.
  • Model Code of Practice: Managing the risks of plant in the workplace — use the risk-management process, hierarchy of controls, maintenance and review requirements as guidance.
  • Model Code of Practice: How to manage work health and safety risks — use as guidance for identifying hazards, implementing controls and reviewing control measures.
  • Model Code of Practice: Managing noise and preventing hearing loss at work — use as guidance; assess exposure against the applicable noise exposure standard of LAeq,8h 85 dB(A) and LC,peak 140 dB(C).
  • Model Code of Practice: Managing risks of hazardous chemicals in the workplace — use as guidance where grinding dust, coatings, metal residues or cleaning products may present a health risk.
  • AS 1788: Abrasive wheels — selection, use and safety; use as guidance for wheel selection, handling, mounting, guarding and inspection.
  • AS/NZS 4024.1 series: Safety of machinery; use as guidance for guarding, emergency stops and prevention of access to dangerous moving parts.
  • AS/NZS 3760: In-service safety inspection and testing of electrical equipment; use as guidance for inspection and test-and-tag arrangements where applicable.
  • AS/NZS 1336 and AS/NZS 1337.1: Eye and face protection; AS/NZS 1270: Hearing protectors; AS/NZS 1715 and AS/NZS 1716: Respiratory protective equipment; AS/NZS 2210.3: Safety footwear.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionManufacturing and ProductionMetal Fabrication and WeldingAutomotive and Mechanical

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