BlueSafe

Pallet Racking SWMS

This SWMS covers planning, assembling and installing pallet racking, including materials handling, anchoring, bracing and handover.

Activities covered include

  • Review the design and plan the work
  • Drill and install anchors
  • Clean up and hand over the area

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Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Pallet Racking SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers planning, assembling and installing pallet racking, including materials handling, anchoring, bracing and handover. It supports work planning and risk management for mobile plant, falling components, drilling, access equipment, manual handling and rack stability.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Review the design and plan the work
  • Establish and control the work area
  • Receive and unload racking materials
  • Inspect plant and access equipment
  • Set out rack locations
  • Drill and install anchors
  • Assemble racking frames
  • Erect and brace frames
  • Install beams, accessories and rack protection
  • Inspect the installation and load racking
  • Clean up and hand over the area

Who is this for?

For contractors, workers, supervisors and businesses carrying out pallet racking work.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Review design and plan work
  • Incorrect racking layout
  • Inadequate floor capacity
  • Uncontrolled design changes
  • Incompatible components
  • Worker misunderstanding
Establish work area
  • Forklift collision
  • Unauthorised entry
  • Pedestrian strike
  • Blocked emergency access
  • Trips from materials
Receive and unload materials
  • Crush from suspended load
  • Forklift overturn
  • Falling racking components
  • Vehicle movement
  • Manual handling strain
Inspect plant and access equipment
  • Plant malfunction
  • EWP fall
  • Electrical shock
  • Unexpected movement
  • Poor access equipment
Set out rack locations
  • Incorrect anchor placement
  • Drilling into services
  • Trips and slips
  • Awkward postures
  • Exposure to dust
Drill and install anchors
  • Respirable silica dust
  • Flying concrete particles
  • Anchor pull-out
  • Electric shock
  • Noise exposure
Assemble racking frames
  • Frame collapse
  • Sharp steel edges
  • Manual handling strain
  • Pinch points
  • Dropped components
Erect and brace frames
  • Falling frame
  • Crush between frame and plant
  • Fall from height
  • Dropped tools
  • Forklift collision
Install beams and accessories
  • Falling beam
  • Racking collapse
  • Pinch points
  • Fall from EWP
  • Incorrect beam connection
Install rack protection
  • Forklift strike
  • Crush injuries
  • Drilling dust
  • Unprotected rack ends
  • Trip hazards
Inspect and certify installation
  • Undetected installation defects
  • Rack collapse under load
  • Incorrect load rating
  • Unauthorised use
  • Falling objects
Load racking for operation
  • Overloaded beams
  • Falling pallets
  • Forklift impact
  • Uneven loading
  • Manual handling strain
Clean up and hand over
  • Trips and falls
  • Sharp waste
  • Residual dust
  • Plant interaction
  • Unauthorised access

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to identify hazards, manage risks, apply the hierarchy of controls, provide safe plant and systems of work, consult workers, maintain controls and prepare a SWMS where high risk construction work applies.
  • Model Code of Practice: Managing the Risks of Plant in the Workplace — guidance on plant risk management, traffic movement, inspection, maintenance and use of plant designed to lift loads.
  • Model Code of Practice: Hazardous Manual Tasks — guidance on eliminating or reducing musculoskeletal risks through layout, mechanical aids, load design and work systems.
  • Model Code of Practice: Managing Risks in Stevedoring — guidance relevant to stable storage, floor capacity, load characteristics, safe access, mechanical handling equipment and exclusion zones.
  • AS 4084 Steel storage racking — design, installation, operation, inspection and maintenance guidance for steel storage racking.
  • AS 2359 series Powered industrial trucks — safe operation and management of forklifts.
  • AS 2550.10 Cranes, hoists and winches — safe use of mobile elevating work platforms.
  • AS/NZS 1891 series Industrial fall-arrest systems and devices.
  • AS/NZS 1576 series Scaffolding, where scaffold access is used.
  • AS/NZS 1715 and AS/NZS 1716 Respiratory protective equipment, where respiratory protection is required.
  • AS/NZS 1337.1 Eye and face protection, AS/NZS 1270 Hearing protectors, AS/NZS 1801 Occupational protective helmets, AS/NZS 2210.3 Safety footwear and AS/NZS 4602.1 High-visibility safety garments.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionWarehousing and DistributionRetail and Wholesale

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