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Loading Unloading Trucks and Loading Dock Safety SWMS

Loading Unloading Trucks and Loading Dock Safety SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
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Loading Unloading Trucks and Loading Dock Safety SWMS

Product Overview

This Safe Work Method Statement (SWMS) sets out the step-by-step safety controls for loading and unloading trucks and loading dock operations to help you manage risks and meet your legal duties. It is a comprehensive document that covers multiple aspects of Loading Unloading Trucks and Loading Dock Safety SWMS, providing end-to-end controls for vehicles, loads, equipment, and pedestrian safety to support strong WHS compliance.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Planning and coordinating loading and unloading activities at third party sites, depots, and customer premises
  • Safe loading and unloading of delivery trucks, including rigid, semi-trailers, and flat-bed vehicles
  • Managing loading and unloading of materials at worksites, including construction, industrial, and commercial locations
  • Safe handling, stacking, and restraint of timber and similar long or bulky products during loading and unloading
  • Loading and unloading of company and subcontractor vehicles, including utes, vans, and light trucks
  • Safe use and operation of loading docks, dock levellers, dock plates, and dock edges
  • Special controls for loading and unloading refrigerated goods, including temperature-sensitive products and cold store docks
  • Implementing loading and unloading safety procedures to separate pedestrians and mobile plant and prevent crush or impact injuries
  • Operating documented loading and unloading procedures, including pre-start checks, communication, and sign-off
  • Organising and managing flat-bed transport, including load configuration, tie-down points, and load restraint methods
  • Safe deployment, use, and storage of ramps for vehicle and equipment loading and unloading
  • Unloading of lorries at warehouses, distribution centres, and onsite delivery points
  • Selection and use of load restraint equipment such as straps, chains, edge protectors, and curtains
  • Use of forklifts, pallet jacks, and other mechanical aids in and around loading docks and truck bodies
  • Traffic management around loading zones, including exclusion zones, spotters, and reversing controls

Who is this for?

This SWMS is designed for transport and logistics operators, warehouse and distribution centres, construction and trade businesses, freight companies, and site supervisors responsible for truck loading, unloading, and loading dock safety.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning and documentation
  • • Unclear site responsibilities
  • • Inadequate traffic management planning
  • • Unsuitable loading dock design
  • • Unverified third party procedures
  • • Incompatible loading equipment
Arrival and traffic management at sites
  • • Unplanned vehicle movement
  • • Interaction with public traffic
  • • Restricted visibility in yards
  • • Reversing collisions
  • • Pedestrians in loading zones
Loading dock and ramp inspection
  • • Loading dock edge falls
  • • Dock collapse or failure
  • • Damaged dock leveller
  • • Slippery dock surfaces
  • • Inadequate ramp capacity
Vehicle parking, isolation and dock positioning
  • • Vehicle roll-away
  • • Trailer creep at dock
  • • Gap between dock and vehicle
  • • Crushing between truck and dock
  • • Unexpected vehicle departure
Pre-load inspection and load planning
  • • Overloading vehicle GVM
  • • Unstable load configuration
  • • Incorrect load distribution
  • • Unrestrained long loads
  • • Inadequate pallet condition
Manual handling of loose items
  • • Musculoskeletal strain
  • • Repetitive lifting injuries
  • • Crush injuries from dropped items
  • • Trips on loose packaging
  • • Contact with sharp edges
Forklift and plant loading operations
  • • Plant and pedestrian collision
  • • Pallet collapse during lift
  • • Falling loads from height
  • • Forklift rollover on ramps
  • • Carbon monoxide exposure
Loading and unloading timber and long materials
  • • Uncontrolled timber roll
  • • Spring-back of strapped bundles
  • • Overhanging loads striking structures
  • • Crush injury during dogging
  • • Falling timber from height
Loading and unloading refrigerated goods
  • • Cold stress exposure
  • • Slips from condensation
  • • Refrigerant gas leak
  • • Spoiled temperature-sensitive stock
  • • Blocked emergency exits in cool rooms
Flat-bed and open vehicle loading
  • • Falls from truck trays
  • • Unsecured load on flat-bed
  • • Load shift during transport
  • • Struck by snap-back of straps
  • • Head strike on overhead services
Organising and operating loading ramps
  • • Ramp collapse under load
  • • Wheel slip on ramp surface
  • • Vehicle roll-off ramps
  • • Incorrect ramp positioning
  • • Pinch points during deployment
Unloading at third party sites and worksites
  • • Uncontrolled site plant
  • • Different site safety standards
  • • Ground collapse near edges
  • • Services damage during unloading
  • • Public interface at delivery points
Load restraint verification before departure
  • • Load shift in transit
  • • Loss of load onto roadway
  • • Failure of restraints
  • • Obstructed driver visibility
  • • Access to dangerous goods
Post-unloading checks and housekeeping
  • • Trips on leftover dunnage
  • • Struck by moving vehicles
  • • Residual sharp edges
  • • Exposure to spills or leaks
  • • Fatigue during final tasks

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Code of Practice: Managing Risks of Plant in the Workplace – guidance on controlling risks from vehicles, forklifts, and loading equipment
  • Code of Practice: Traffic Management in Workplaces (where adopted or referenced by regulators) – separation of vehicles and pedestrians in loading and unloading areas
  • Code of Practice: Hazardous Manual Tasks – controls for manual handling during loading and unloading activities
  • Code of Practice: Managing the Risks of Falls at Workplaces – managing fall risks when accessing truck trays, trailers, and loading docks
  • Code of Practice: Managing Risks of Hazardous Chemicals in the Workplace – where chemicals or dangerous goods are included in loads
  • AS/NZS 4801 Occupational health and safety management systems – principles for systematic WHS management (noting it may be superseded but still commonly referenced)
  • AS 2359 Powered industrial trucks – safe use of forklifts and similar equipment in loading and unloading operations
  • AS/NZS 4991 Lifting devices – requirements for lifting attachments where used in loading operations
  • Load Restraint Guide (National Transport Commission) – best practice for securing loads on heavy and light vehicles in Australia
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned