BlueSafe
Open Cut Mining and Surface Extraction SWMS

Open Cut Mining and Surface Extraction SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Open Cut Mining and Surface Extraction SWMS

Product Overview

This Open Cut Mining and Surface Extraction SWMS is a comprehensive Safe Work Method Statement designed to identify, control, and minimise risks associated with open-cut mining and surface extraction operations, supporting robust WHS compliance. It provides detailed, practical guidance across the full lifecycle of open-cut mining and surface extraction activities, from planning and access control through to drilling, extraction, crushing, conveying, and waste rock management.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Establishing and maintaining physical barriers, bunds, and exclusion zones around the mining area to prevent unauthorised access and vehicle incursions
  • Planning and conducting high wall scaling activities, including rock fall controls, safe stand-off distances, and supervision requirements
  • Safe operation of in-pit crushing and conveying systems, including guarding, isolation, and lockout/tagout procedures
  • Managing extraction operations, including loading, hauling, stockpiling, and interaction between mobile plant and pedestrians
  • Mine drilling operations, including rig set-up, ground stability checks, noise and dust controls, and safe handling of drill rods and consumables
  • Mineral extraction processes, including blasting interfaces, material handling, and control of airborne contaminants
  • General mining activities such as pre-start inspections, traffic management, communications, and emergency response readiness
  • Open-cut mining procedures, including pit design considerations, bench stability, and progressive rehabilitation interfaces
  • Surface mining operations using excavators, loaders, dozers, and haul trucks, with controls for rollovers, collisions, and visibility risks
  • Waste rock management, including dump design, tipping edge controls, compaction, and environmental protection measures
  • Management of dust, noise, vibration, and blasting impacts on workers and surrounding communities
  • Weather-related risk controls for heavy rain, high winds, heat stress, and reduced visibility affecting open-cut operations
  • Emergency planning for pit wall failure, vehicle incidents, fire, and hazardous atmosphere events in surface mining environments

Who is this for?

This SWMS is designed for open-cut mining operators, surface extraction contractors, drill and blast teams, mine supervisors, and principal mining contractors responsible for managing open-cut and surface mining operations on Australian sites.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning and approvals
  • • Incomplete geotechnical assessment
  • • Inadequate traffic management design
  • • Unidentified underground services
  • • Inadequate emergency response planning
  • • Insufficient competency of personnel
  • • Poor communication systems
Establish mining boundaries and barriers
  • • Unauthorised access to mining area
  • • Vehicle rollover at pit edge
  • • Falls from height at high wall
  • • Collision with barrier installation plant
  • • Struck-by moving traffic
  • • Inadequate signage visibility
Surface clearing and topsoil removal
  • • Contact with overhead powerlines
  • • Unplanned vehicle movement
  • • Machine rollover on uneven ground
  • • Dust and airborne contaminants
  • • Noise exposure from heavy plant
  • • Striking buried services or voids
Mine drilling operations
  • • Drill rig rollover
  • • High pressure air release
  • • Falling drill rods or tools
  • • Drill entanglement and pinch points
  • • Noise and vibration exposure
  • • Dust and silica inhalation
Blasting and high wall scaling
  • • Premature detonation
  • • Fly rock and airblast
  • • Ground vibration and structural damage
  • • High wall rock fall
  • • Misfires and unexploded explosives
  • • Dust and fume exposure
Mineral extraction and loading
  • • Struck-by swing radius of excavator
  • • Collision between trucks and loaders
  • • Vehicle rollover on pit ramps
  • • Falling from mobile plant
  • • Material spillage from buckets
  • • Poor visibility in loading area
Waste rock and overburden management
  • • Dump edge collapse
  • • Tip head vehicle rollover
  • • Uncontrolled material run-off
  • • Dust generation from waste dumps
  • • Spontaneous combustion in waste
  • • Unstable rehabilitated surfaces
In-pit crushing and conveying operation
  • • Entanglement in conveyors
  • • Crushing at feed hoppers
  • • Belt failure and material spillage
  • • Electrical shock or arc flash
  • • Noise and vibration from crusher
  • • Fire on conveyor belts
Haulage and traffic management
  • • Vehicle collision on haul roads
  • • Light vehicle and heavy vehicle interaction
  • • Runaway trucks on gradients
  • • Tyre blowout and fire
  • • Pedestrian impact in work areas
  • • Fatigue-related driving errors
High wall and pit wall stability management
  • • Sudden high wall collapse
  • • Rockfall onto working areas
  • • Ground cracking at pit crest
  • • Ingress of water into pit walls
  • • Undetected geological structures
  • • Equipment operating too close to edge
Surface mining support services
  • • Plant maintenance injuries
  • • Refuelling spills and fires
  • • Exposure to hazardous substances
  • • Manual handling strains
  • • Slips, trips and falls on site
  • • Adverse weather conditions
Environmental and waste management
  • • Uncontrolled discharge of contaminated water
  • • Dust and particulate emissions
  • • Noise impact on surrounding community
  • • Incorrect waste segregation
  • • Wildlife interaction in mining area
  • • Vegetation clearance beyond approvals
Emergency response and incident management
  • • Delayed response to pit emergencies
  • • Ineffective evacuation from open-cut
  • • Lack of first aid capability
  • • Uncontrolled fire in pit or plant
  • • Entrapment in collapsed ground
  • • Psychological impact post-incident

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017
  • Managing Risks of Plant in the Workplace Code of Practice: Guidance on the safe use, inspection, and maintenance of mining and extraction plant
  • Managing the Risk of Falls at Workplaces Code of Practice: Controls for working near high walls, benches, tipping edges, and other fall hazards
  • Work Health and Safety Consultation, Cooperation and Coordination Code of Practice: Requirements for involving workers, contractors, and other duty holders in mining safety
  • Managing Noise and Preventing Hearing Loss at Work Code of Practice: Controls for high-noise environments such as drilling, crushing, and heavy equipment operation
  • Managing Risks of Hazardous Chemicals in the Workplace Code of Practice: Safe handling of explosives, fuels, lubricants, and other hazardous substances used in mining
  • Managing the Work Environment and Facilities Code of Practice: Requirements for safe amenities, access, and environmental conditions in open-cut mining areas
  • AS/NZS 4801 Occupational Health and Safety Management Systems: Framework for systematic management of health and safety risks in mining operations
  • AS 2187 Explosives – Storage, Transport and Use: Relevant where surface extraction interfaces with blasting and explosives use

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned