
Metal Forming Punching and Bending Machinery SWMS
- 100% Compliant with Australian WHS Acts & Regulations
- Fully Editable MS Word & PDF Formats Included
- Pre-filled Content – Ready to Deploy Immediately
- Customisable – Easily Add Your Logo & Site Details
- Includes 2 Years of Free Compliance Updates
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Upload your logo and company details — we'll customise all your documents automatically.
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Product Overview
This Safe Work Method Statement (SWMS) for Metal Forming, Punching and Bending Machinery sets out the step-by-step safety controls required to manage risks when operating metal forming, notching, punching and bending equipment. It is a comprehensive, ready-to-use document that covers multiple aspects of metal fabrication machinery operation to support WHS compliance and the safe management of High Risk Construction Work.
Activities & Specific Tasks Covered
This document includes specific risk controls for:
- Safe operation of angle notchers for cutting and shaping metal profiles and corners
- Bending and shaping metalwork to specified angles and radii using manual and powered equipment
- Bending metal for custom designs, prototypes and one-off fabrication tasks
- General bending of metals including sheet, plate, bar and section using press brakes and similar machinery
- Hot metal forming processes including heating, handling, quenching and controlled cooling of workpieces
- Use of hydraulic iron worker machines for punching, shearing and cropping steel sections
- Safe use of hydraulic notchers for precision notching of sheet and plate materials
- Operation of hydraulic punch and shear machines for combined punching and shearing activities
- Standalone hydraulic punching operations including tool set-up, guarding and ejection of offcuts
- Implementing heating, shaping and treating operations including the use of gas torches, forges and heat treatment equipment
- Set-up and operation of metal bending machines including clamping, alignment and adjustment of formers and dies
- Use of metal chamfering machines for edge preparation, bevelling and deburring of metal components
- Operation of metal forming presses including press brakes, stamping presses and forming presses
- Safe use of metal notching machines for corner and edge notching of sheetmetal and plate
- Operation of metal punch and shear machines including feed methods, guarding and management of offcuts and scrap
Who is this for?
This SWMS is designed for metal fabricators, boilermakers, sheet metal workers, engineering workshops, manufacturing plants, and site supervisors overseeing metal forming, punching and bending operations.
Specific Job Steps & Hazards Covered
| Job Step / Activity | Potential Hazards |
|---|---|
| Pre-start planning and consultation |
|
| Site layout and machine setup |
|
| Electrical isolation and lockout |
|
| Inspection and pre‑operation checks |
|
| Tooling selection and installation |
|
| Feeding and positioning metal stock |
|
| Operating bending and forming machines |
|
| Operating punching, notching and stamping machines |
|
| Hot metal forming and heat treatment |
|
| Handling finished parts and scrap |
|
| Clearing jams and maintenance tasks |
|
| Emergency response and incident management |
|
| Training, supervision and review |
|
Need to add specific site requirements?
Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.
Legislation & References
This document was researched and developed to align with:
- Managing Risks of Plant in the Workplace Code of Practice: Guidance on the safe use, guarding, maintenance and isolation of metalworking machinery
- Managing Noise and Preventing Hearing Loss at Work Code of Practice: Controls for high-noise metal forming, punching and shearing operations
- Hazardous Manual Tasks Code of Practice: Risk controls for handling heavy metal stock, dies and finished components
- Welding Processes Code of Practice: Relevant guidance where hot work, heating and associated welding or cutting are undertaken
- Safe Use of Machinery (where referenced by jurisdictional guidance): Principles for guarding, interlocks and emergency stop devices on presses and metal forming equipment
- AS 4024 Safety of Machinery (series): Australian standards for machinery safety, guarding and control systems
- Work Health and Safety Act 2011
- Work Health and Safety Regulations 2017
Standard SWMS Features (Click to Expand)
- Operational guidelines, with a step-by-step approach to safe work
- Possible hazards that may be encountered
- Step-by-step safety procedures to follow
- Before work starts – Guidelines and Checks
- Safety measures and guides
- Operational Safety Checks
- Before and After Risk Ratings
- Risk Assessment Matrix
- High Risk Work Involved
- Emergency Evacuation Procedure
- Plant and Equipment
- Qualifications and Permits
- Specific Personal Protective Equipment (PPE)
- Company Personnel Sign-off form
Suitable for Industries
$96.8
Includes all formats + 2 years updates

Metal Forming Punching and Bending Machinery SWMS
- • 100% Compliant with Australian WHS Acts & Regulations
- • Fully Editable MS Word & PDF Formats Included
- • Pre-filled Content – Ready to Deploy Immediately
- • Customisable – Easily Add Your Logo & Site Details
- • Includes 2 Years of Free Compliance Updates
Metal Forming Punching and Bending Machinery SWMS
Product Overview
This Safe Work Method Statement (SWMS) for Metal Forming, Punching and Bending Machinery sets out the step-by-step safety controls required to manage risks when operating metal forming, notching, punching and bending equipment. It is a comprehensive, ready-to-use document that covers multiple aspects of metal fabrication machinery operation to support WHS compliance and the safe management of High Risk Construction Work.
Activities & Specific Tasks Covered
This document includes specific risk controls for:
- Safe operation of angle notchers for cutting and shaping metal profiles and corners
- Bending and shaping metalwork to specified angles and radii using manual and powered equipment
- Bending metal for custom designs, prototypes and one-off fabrication tasks
- General bending of metals including sheet, plate, bar and section using press brakes and similar machinery
- Hot metal forming processes including heating, handling, quenching and controlled cooling of workpieces
- Use of hydraulic iron worker machines for punching, shearing and cropping steel sections
- Safe use of hydraulic notchers for precision notching of sheet and plate materials
- Operation of hydraulic punch and shear machines for combined punching and shearing activities
- Standalone hydraulic punching operations including tool set-up, guarding and ejection of offcuts
- Implementing heating, shaping and treating operations including the use of gas torches, forges and heat treatment equipment
- Set-up and operation of metal bending machines including clamping, alignment and adjustment of formers and dies
- Use of metal chamfering machines for edge preparation, bevelling and deburring of metal components
- Operation of metal forming presses including press brakes, stamping presses and forming presses
- Safe use of metal notching machines for corner and edge notching of sheetmetal and plate
- Operation of metal punch and shear machines including feed methods, guarding and management of offcuts and scrap
Who is this for?
This SWMS is designed for metal fabricators, boilermakers, sheet metal workers, engineering workshops, manufacturing plants, and site supervisors overseeing metal forming, punching and bending operations.
Specific Job Steps & Hazards Covered
| Job Step / Activity | Potential Hazards |
|---|---|
| Pre-start planning and consultation |
|
| Site layout and machine setup |
|
| Electrical isolation and lockout |
|
| Inspection and pre‑operation checks |
|
| Tooling selection and installation |
|
| Feeding and positioning metal stock |
|
| Operating bending and forming machines |
|
| Operating punching, notching and stamping machines |
|
| Hot metal forming and heat treatment |
|
| Handling finished parts and scrap |
|
| Clearing jams and maintenance tasks |
|
| Emergency response and incident management |
|
| Training, supervision and review |
|
Need to add specific site requirements?
Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.
Legislation & References
This document was researched and developed to align with:
- Managing Risks of Plant in the Workplace Code of Practice: Guidance on the safe use, guarding, maintenance and isolation of metalworking machinery
- Managing Noise and Preventing Hearing Loss at Work Code of Practice: Controls for high-noise metal forming, punching and shearing operations
- Hazardous Manual Tasks Code of Practice: Risk controls for handling heavy metal stock, dies and finished components
- Welding Processes Code of Practice: Relevant guidance where hot work, heating and associated welding or cutting are undertaken
- Safe Use of Machinery (where referenced by jurisdictional guidance): Principles for guarding, interlocks and emergency stop devices on presses and metal forming equipment
- AS 4024 Safety of Machinery (series): Australian standards for machinery safety, guarding and control systems
- Work Health and Safety Act 2011
- Work Health and Safety Regulations 2017
Standard SWMS Features (Click to Expand)
- Operational guidelines, with a step-by-step approach to safe work
- Possible hazards that may be encountered
- Step-by-step safety procedures to follow
- Before work starts – Guidelines and Checks
- Safety measures and guides
- Operational Safety Checks
- Before and After Risk Ratings
- Risk Assessment Matrix
- High Risk Work Involved
- Emergency Evacuation Procedure
- Plant and Equipment
- Qualifications and Permits
- Specific Personal Protective Equipment (PPE)
- Company Personnel Sign-off form
$96.8