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Metal Forming Punching and Bending Machinery SWMS

Metal Forming Punching and Bending Machinery SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Metal Forming Punching and Bending Machinery SWMS

Product Overview

This Safe Work Method Statement (SWMS) for Metal Forming, Punching and Bending Machinery sets out the step-by-step safety controls required to manage risks when operating metal forming, notching, punching and bending equipment. It is a comprehensive, ready-to-use document that covers multiple aspects of metal fabrication machinery operation to support WHS compliance and the safe management of High Risk Construction Work.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Safe operation of angle notchers for cutting and shaping metal profiles and corners
  • Bending and shaping metalwork to specified angles and radii using manual and powered equipment
  • Bending metal for custom designs, prototypes and one-off fabrication tasks
  • General bending of metals including sheet, plate, bar and section using press brakes and similar machinery
  • Hot metal forming processes including heating, handling, quenching and controlled cooling of workpieces
  • Use of hydraulic iron worker machines for punching, shearing and cropping steel sections
  • Safe use of hydraulic notchers for precision notching of sheet and plate materials
  • Operation of hydraulic punch and shear machines for combined punching and shearing activities
  • Standalone hydraulic punching operations including tool set-up, guarding and ejection of offcuts
  • Implementing heating, shaping and treating operations including the use of gas torches, forges and heat treatment equipment
  • Set-up and operation of metal bending machines including clamping, alignment and adjustment of formers and dies
  • Use of metal chamfering machines for edge preparation, bevelling and deburring of metal components
  • Operation of metal forming presses including press brakes, stamping presses and forming presses
  • Safe use of metal notching machines for corner and edge notching of sheetmetal and plate
  • Operation of metal punch and shear machines including feed methods, guarding and management of offcuts and scrap

Who is this for?

This SWMS is designed for metal fabricators, boilermakers, sheet metal workers, engineering workshops, manufacturing plants, and site supervisors overseeing metal forming, punching and bending operations.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning and consultation
  • • Unidentified pinch points
  • • Unverified guarding arrangements
  • • Incompatible tooling selection
  • • Inadequate operator competence
  • • Unplanned hot work requirement
  • • Unknown location of emergency stops
Site layout and machine setup
  • • Uncontrolled pedestrian access
  • • Inadequate clearance around machines
  • • Unstable machine anchoring
  • • Poor lighting at work area
  • • Inadequate ventilation for hot work
  • • Blocked access to emergency controls
Electrical isolation and lockout
  • • Unintended machine start‑up
  • • Contact with live electrical parts
  • • Unexpected movement of hydraulic systems
  • • Residual stored energy in rams
  • • Uncontrolled restart after maintenance
Inspection and pre‑operation checks
  • • Defective guards and interlocks
  • • Worn or damaged tooling
  • • Leaking hydraulics
  • • Inaccurate limit switches
  • • Obstructed emergency stops
  • • Loose fasteners on machines
Tooling selection and installation
  • • Incorrect die or punch selection
  • • Tooling ejection during operation
  • • Crush injuries during setup
  • • Sharp edges on tooling
  • • Overstressed tooling failure
Feeding and positioning metal stock
  • • Finger entrapment in dies
  • • Contact with moving rams
  • • Kickback of bar or sheet
  • • Sharp metal edge contact
  • • Manual handling strain
  • • Uncontrolled movement of long lengths
Operating bending and forming machines
  • • Crush injury from closing dies
  • • Unexpected machine stroke
  • • Workpiece spring‑back
  • • Noise exposure from forming
  • • Flying metal offcuts
Operating punching, notching and stamping machines
  • • Amputation at point of operation
  • • High‑velocity slug ejection
  • • Tool or workpiece breakage
  • • Excessive vibration
  • • Entrapment by strip material
Hot metal forming and heat treatment
  • • Burns from hot metal
  • • Fire from hot work
  • • Fume and smoke inhalation
  • • Thermal stress on tooling
  • • Explosion from quenchant
Handling finished parts and scrap
  • • Lacerations from sharp edges
  • • Trip hazards from offcuts
  • • Musculoskeletal strain
  • • Falling stacked material
  • • Contact with burrs and swarf
Clearing jams and maintenance tasks
  • • Unexpected machine movement
  • • Hand entrapment in tooling
  • • Exposure to stored energy
  • • Contact with lubricants and coolants
  • • Incorrect tool use for clearing
Emergency response and incident management
  • • Delayed emergency shutdown
  • • Inadequate first aid for crush injuries
  • • Panic leading to secondary injuries
  • • Unreported near misses
  • • Uncontrolled crowding at incident scene
Training, supervision and review
  • • Incorrect operating technique
  • • Unfamiliarity with emergency stops
  • • Bypassing of safety devices
  • • Complacency with routine tasks
  • • Use of unauthorised settings

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Managing Risks of Plant in the Workplace Code of Practice: Guidance on the safe use, guarding, maintenance and isolation of metalworking machinery
  • Managing Noise and Preventing Hearing Loss at Work Code of Practice: Controls for high-noise metal forming, punching and shearing operations
  • Hazardous Manual Tasks Code of Practice: Risk controls for handling heavy metal stock, dies and finished components
  • Welding Processes Code of Practice: Relevant guidance where hot work, heating and associated welding or cutting are undertaken
  • Safe Use of Machinery (where referenced by jurisdictional guidance): Principles for guarding, interlocks and emergency stop devices on presses and metal forming equipment
  • AS 4024 Safety of Machinery (series): Australian standards for machinery safety, guarding and control systems
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

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