BlueSafe

Manual Handling SWMS

This SWMS covers planning, moving, lifting, transporting, storing and cleaning up materials handled manually.

Activities covered include

  • Plan manual handling work and assess the load
  • Unload delivered materials
  • Manage repetitive work, changed conditions and clean-up

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If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Manual Handling SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers planning, moving, lifting, transporting, storing and cleaning up materials handled manually. It supports work planning and risk management by addressing load condition, access, mechanical aids, coordination, repetitive tasks and changing conditions.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan manual handling work and assess the load
  • Inspect access routes and work area conditions
  • Set up exclusion zones where loads, vehicles or plant interact
  • Inspect loads, packaging and handling equipment
  • Position and use mechanical aids
  • Unload delivered materials
  • Lift and lower items, including team lifts
  • Transport materials internally
  • Place and store materials
  • Manage repetitive work, changed conditions and clean-up

Who is this for?

For contractors, workers, supervisors and businesses carrying out manual handling activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan manual handling work
  • Musculoskeletal disorder
  • Unplanned heavy lift
  • Inadequate task design
  • Worker fatigue
Inspect work area access
  • Slips and trips
  • Uneven surfaces
  • Collision with pedestrians
  • Restricted access
Set up exclusion zones
  • Vehicle strike
  • Plant interaction
  • Crush between loads
  • Unauthorised entry
Inspect loads and equipment
  • Load collapse
  • Equipment failure
  • Sharp edges
  • Unstable packaging
Position mechanical aids
  • Crush injury
  • Trolley roll-away
  • Overturning load
  • Pinch points
Unload delivered materials
  • Falling load
  • Crush injury
  • Awkward lifting
  • Vehicle movement
  • Back strain
Lift and lower items
  • Back strain
  • Shoulder strain
  • Dropped load
  • Finger crush
  • Sudden load movement
Complete team lifts
  • Uneven load sharing
  • Poor coordination
  • Crush injury
  • Loss of balance
Transport materials internally
  • Trolley collision
  • Load shift
  • Overexertion
  • Ramp run-away
  • Pedestrian strike
Place and store materials
  • Falling objects
  • Overreaching
  • Stack collapse
  • Crush injury
  • Repetitive strain
Manage repetitive tasks
  • Repetitive strain
  • Sustained posture
  • Hand-arm fatigue
  • Heat stress
Respond to changed conditions
  • Unexpected load movement
  • Injury aggravation
  • Equipment malfunction
  • Unsafe work continuation
Clean up and sign off
  • Trips from waste
  • Manual handling of waste
  • Residual unstable loads
  • Unauthorised equipment use

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations, including duties to identify hazards, manage risks, provide information, training, instruction and supervision, consult workers, and maintain effective controls.
  • Safe Work Australia, Model Code of Practice: Hazardous Manual Tasks (guidance only unless adopted or approved in the relevant jurisdiction). The Code requires consideration of posture, movement, force, vibration, duration, frequency, work area, environment, systems of work and the nature of loads.
  • Safe Work Australia, Model Code of Practice: How to Manage Work Health and Safety Risks (guidance only unless adopted or approved in the relevant jurisdiction).
  • Safe Work Australia, Model Code of Practice: Work Health and Safety Consultation, Cooperation and Coordination (guidance only unless adopted or approved in the relevant jurisdiction).
  • Safe Work Australia, Model Code of Practice: Construction Work, where the activity is construction work (guidance only unless adopted or approved in the relevant jurisdiction).
  • AS/NZS 2210.3 Safety, protective and occupational footwear.
  • AS/NZS 2161 Occupational protective gloves.
  • AS/NZS 4602.1 High visibility safety garments for professional use, where workers may be exposed to vehicle or mobile plant traffic.
  • AS 2359 series Powered industrial trucks, where forklifts are used.
  • AS 1418 series Cranes, hoists and winches, and AS 2550 series Cranes—Safe use, where lifting plant is used.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionDisability and Aged CareTransport and LogisticsManufacturing and ProductionWarehousing and DistributionRetail and WholesaleFarming and AgricultureCivil Construction and EarthworksHospitality and EventsAsbestos RemovalCommercial CleaningOffice and Corporate

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