BlueSafe

Manual Handling and Hazardous Manual Tasks SWMS

This SWMS covers planning and carrying out manual handling and hazardous manual tasks, including load movement, stacking and repetitive work.

Activities covered include

  • Plan handling tasks, staffing and work sequence
  • Lift, carry and team-lift loads
  • Clean up and sign off

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Acceptance guaranteed

If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Manual Handling and Hazardous Manual Tasks SWMS
  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content - Ready to Deploy Immediately
  • Customisable - Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Product Overview

This SWMS covers planning and carrying out manual handling and hazardous manual tasks, including load movement, stacking and repetitive work. It supports work planning and risk management for high-force tasks, awkward postures, unstable loads, mechanical aids, slips, crush injuries, fatigue and strains.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

  • Plan handling tasks, staffing and work sequence
  • Prepare access, staging and storage areas
  • Unload incoming materials
  • Inspect loads and handling equipment
  • Use mechanical handling aids
  • Lift, carry and team-lift loads
  • Move loads on stairs
  • Stack and palletise goods
  • Carry out repetitive manual tasks
  • Handle chemicals and machinery-associated loads
  • Clean up and sign off

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out manual handling and hazardous manual tasks.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Plan handling work
  • Unplanned high-force tasks
  • Musculoskeletal disorder
  • Worker fatigue
  • Inadequate staffing
Prepare access and staging
  • Slips and trips
  • Uneven terrain
  • Poor visibility
  • Falling stored materials
Unload incoming materials
  • Crush from shifting load
  • Fall from vehicle tray
  • Forklift interaction
  • Heavy cartons and crates
  • Unstable pallets
Inspect loads and equipment
  • Unexpected load weight
  • Sharp edges
  • Load failure
  • Equipment malfunction
  • Pinch points
Use mechanical handling aids
  • Plant collision
  • Crush injuries
  • Runaway trolley
  • Overloading
  • Awkward pushing posture
Lift and carry loads
  • Back strain
  • Shoulder strain
  • Dropped load
  • Twisting injury
  • Collision while carrying
Team-lift awkward items
  • Uneven load sharing
  • Crush injury
  • Sudden load movement
  • Awkward posture
  • Communication failure
Move loads on stairs
  • Fall on stairs
  • Overexertion
  • Dropped load
  • Blocked egress
  • Collision on landing
Stack and palletise goods
  • Falling objects
  • Over-reaching
  • Repetitive lifting
  • Pallet collapse
  • Conveyor pinch points
Perform repetitive manual tasks
  • Repetitive strain
  • Sustained awkward posture
  • Hand-arm vibration
  • Shovelling strain
  • Fatigue
Handle chemicals and machinery
  • Chemical exposure
  • Sharp packaging blade
  • Crush from machinery parts
  • Spill during transfer
  • Manual handling strain
Clean up and sign off
  • Residual trip hazards
  • Unstable leftover materials
  • Manual handling during demobilisation
  • Unreported injury

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

  • Applicable Commonwealth, state or territory WHS/OHS legislation and regulations: manage risks to health and safety, including musculoskeletal-disorder risks associated with hazardous manual tasks; consult workers and other duty holders; provide information, training, instruction and supervision; and apply the hierarchy of controls.
  • Model Code of Practice: Hazardous Manual Tasks (Safe Work Australia, 2021) — guidance on identifying tasks involving high or sudden force, repetitive or sustained force, repetitive movement, sustained or awkward posture, or vibration.
  • Model Code of Practice: How to Manage Work Health and Safety Risks — guidance on consultation, risk assessment, control selection, implementation and review.
  • Model Code of Practice: Managing the Work Environment and Facilities — guidance on workplace layout, access, floors, lighting and environmental conditions.
  • AS/NZS 2210.3 Safety, protective and occupational footwear; AS/NZS 2161 Occupational protective gloves; AS/NZS 4602.1 High visibility safety garments; AS 1319 Safety signs; AS 2359 Powered industrial trucks; AS 4024.1 Safety of machinery; and AS 4991 Lifting devices.
  • Model WHS laws and model Codes of Practice are guidance for adoption by jurisdictions; confirm the applicable legal requirements and approved codes with the relevant regulator before use.

Standard SWMS Features (Click to Expand)
  • Task-specific job steps, hazards and control measures
  • Initial and residual risk ratings
  • Assigned responsible persons for each job step
  • Plant, equipment and PPE requirements where applicable
  • Permits, qualifications and high-risk construction work details where applicable
  • Worker consultation, sign-off and review sections

Suitable for Industries

Building and ConstructionDisability and Aged CareTransport and LogisticsManufacturing and ProductionWarehousing and DistributionRetail and WholesaleFarming and AgricultureCivil Construction and EarthworksHospitality and EventsCommercial CleaningMining and ResourcesOffice and Corporate

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