BlueSafe
Laser Safety SWMS

Laser Safety SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Laser Safety SWMS

Product Overview

This Laser Safety SWMS is a detailed Safe Work Method Statement designed to identify hazards and implement controls when working with industrial and commercial laser equipment, helping you maintain strong WHS compliance on site. It provides comprehensive coverage of laser cutting, engraving and beam operations across multiple laser classes and machine types to help you manage high-risk plant and radiation exposures.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Safe setup, operation and shutdown of continuous laser beam machines in workshop and site environments
  • Risk controls for operating laser cutters on metals, plastics and composite materials, including guarding and interlocks
  • Management of low-power Lasers Classes 1 and 2, including eye protection, signage and administrative controls
  • Higher-risk controls for Lasers Classes 3A, 3B and 3R, including restricted access, beam enclosures and permit systems
  • General safe use of lasers in fabrication, maintenance and production tasks, including exclusion zones and supervision
  • Operation of metal fibre laser cutting machines, including fume extraction, fire prevention and material handling
  • Use of metal laser engraving machines, including control of reflections, smoke, and safe loading/unloading of workpieces
  • Specific controls for pulse laser beam machines, including burst energy hazards and appropriate PPE selection
  • Use of lasers for cutting or engraving various substrates, including control of airborne contaminants and off-gassing
  • Working with lasers and ultraviolet (UV) sources, including skin and eye protection, shielding and exposure limits
  • Selection, inspection and maintenance of laser safety PPE, including laser-rated eye protection and protective clothing
  • Emergency response procedures for laser-related incidents, including eye exposure, burns and fire outbreaks
  • Safe electrical isolation, lockout/tagout and maintenance practices for laser plant and associated extraction systems

Who is this for?

This SWMS is designed for metal fabricators, signwriters, manufacturing and production facilities, laser engraving businesses, maintenance contractors and site supervisors overseeing any work involving laser cutting, engraving or UV-generating plant.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Job planning and consultation
  • • Unidentified laser classification
  • • Inadequate hazard assessment
  • • Conflicting work activities
  • • Lack of emergency planning
Site preparation and zoning
  • • Unauthorised access to laser area
  • • Exposure to stray laser beam
  • • Inadequate guarding
  • • Trip hazards near laser equipment
Laser equipment inspection
  • • Defective interlocks
  • • Damaged beam enclosures
  • • Misaligned shutters
  • • Cooling system failure
  • • Unverified safety features
Electrical and plant safety
  • • Electric shock from power supply
  • • Arc flash from faulty wiring
  • • Unexpected plant start‑up
  • • Overloaded circuits
  • • Poor earthing
Beam alignment and setup
  • • Direct eye exposure to beam
  • • Specular reflection from optics
  • • Skin burn from misaligned beam
  • • Uncontrolled beam path
  • • Exposure to UV alignment sources
Operating laser cutters and engravers
  • • Eye injury from direct beam
  • • Eye injury from reflected beam
  • • Skin burns from laser radiation
  • • Fire from ignition of materials
  • • Mechanical crush from moving gantry
  • • Entrapment in workpiece clamps
Managing fumes and air contaminants
  • • Inhalation of metal fumes
  • • Inhalation of plastic decomposition gases
  • • Accumulation of explosive dusts
  • • Exposure to ozone from UV sources
  • • Reduced visibility from smoke
Control of UV and optical radiation
  • • UV eye damage
  • • Photokeratitis from UV exposure
  • • Skin erythema from UV exposure
  • • Visible light glare
  • • Indirect UV reflections
Handling materials and workpieces
  • • Cuts from sharp metal edges
  • • Crush injury from heavy sheets
  • • Manual handling strain
  • • Burns from hot workpieces
  • • Contact with residual chemicals
Maintenance, cleaning and servicing
  • • Exposure to high‑voltage components
  • • Unexpected laser start‑up
  • • Contact with hot components
  • • Exposure to collected dust and fumes
  • • Slips from spilled coolant or lubricants
Training, supervision and competence
  • • Incorrect laser operation
  • • Inadequate response to emergencies
  • • Unaware of class‑specific risks
  • • Improper PPE use
PPE selection and use
  • • Inadequate eye protection
  • • Incorrect respirator selection
  • • Hand injuries from sharp edges
  • • Hearing damage from noisy extractors
Emergency response and incident management
  • • Delayed treatment for eye exposure
  • • Inadequate fire response
  • • Panic during evacuation
  • • Unreported near misses

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Safe Work Australia – Managing Risks of Plant in the Workplace Code of Practice: Guidance on controlling risks associated with laser machinery and associated plant.
  • Safe Work Australia – Managing Noise and Preventing Hearing Loss at Work Code of Practice: Applicable where laser equipment and associated plant generate hazardous noise.
  • Safe Work Australia – Managing the Work Environment and Facilities Code of Practice: Requirements for ventilation, lighting, amenities and safe layout around laser work areas.
  • Safe Work Australia – How to Manage Work Health and Safety Risks Code of Practice: Framework for identifying, assessing and controlling laser-related hazards.
  • Safe Work Australia – First Aid in the Workplace Code of Practice: Guidance for first aid arrangements for burns, eye injuries and exposure incidents.
  • AS/NZS IEC 60825.1 Safety of laser products – Part 1: Equipment classification and requirements: Classification and safety requirements for laser products used in the workplace.
  • AS/NZS 1337.1 Personal eye protection – Eye and face protectors for occupational applications: Selection and use of appropriate eye protection against laser and UV exposure.
  • AS/NZS 1715 Selection, use and maintenance of respiratory protective equipment: Applicable where laser cutting and engraving generate fumes, vapours or particulates.
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

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