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Impact Wrenches and High Torque Fastening Tools SWMS

Impact Wrenches and High Torque Fastening Tools SWMS

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Impact Wrenches and High Torque Fastening Tools SWMS

Product Overview

This Safe Work Method Statement (SWMS) sets out the high-level procedures, risk controls, and safety requirements for the use of impact wrenches and high torque fastening tools on Australian worksites. It is a comprehensive document that addresses multiple aspects of impact wrench safety, high torque fastening operations, and associated drilling and percussion tasks to support strong WHS compliance.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Safe setup, inspection, and operation of impact wrenches and high torque fastening tools
  • Fixing brackets using a hammer drill, including drilling into masonry, concrete, and structural steel
  • Selection, fitting, and secure use of sockets, bits, anchors, and fasteners for high torque applications
  • Using percussion tools (including hammer drills and rotary hammers) for fastening and installation tasks
  • Managing kickback, vibration, and torque reaction when tightening or loosening high-tension fasteners
  • Control of dust, noise, and flying debris generated by drilling and percussive fastening operations
  • Use of portable electrical and battery-powered impact tools, including pre-use checks and tagging requirements
  • Manual handling and ergonomic positioning to reduce strain when operating heavy or high-torque tools
  • Working at height with impact wrenches and hammer drills, including tethering of tools and dropped-object prevention
  • Isolation of services and verification of no live utilities prior to drilling into walls, slabs, or structural members
  • Safe use of extension leads, RCDs, and power sources for corded impact and percussion tools
  • Emergency procedures for tool failures, entanglement, and personal injury during fastening and drilling work

Who is this for?

This SWMS is designed for construction trades, steel erectors, mechanical installers, electricians, maintenance personnel, and site supervisors who plan, manage, or perform works involving impact wrenches, hammer drills, and other high torque fastening tools.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning
  • • Unfamiliar site conditions
  • • Uncontrolled interaction with other trades
  • • Inadequate power and air supply
  • • Use of incorrect tools for task
  • • Unplanned work at heights
Tool selection and inspection
  • • Mechanical failure of power tools
  • • Electrical fault in corded tools
  • • Pneumatic hose failure
  • • Incorrect socket or bit engagement
  • • Damaged torque control mechanisms
Work area setup
  • • Trip hazards from leads and hoses
  • • Uncontrolled access by other workers
  • • Poor lighting in work zone
  • • Inadequate ventilation for dust
  • • Falling objects from height
Bracket layout and marking
  • • Incorrect bracket positioning
  • • Unintentional drilling into live services
  • • Contact with sharp edges of steel
  • • Awkward body posture during marking
Hammer drilling for fixings
  • • Silica dust generation
  • • Flying concrete or masonry fragments
  • • Excessive vibration exposure
  • • Bit snagging or sudden kickback
  • • Noise from hammer drill operation
Installing anchors and fixings
  • • Anchor pull-out failure
  • • Bracket collapse under load
  • • Incorrect torque on fixings
  • • Pinched fingers between bracket and substrate
Using impact wrench
  • • Loss of control of tool
  • • Over-torquing or under-torquing fasteners
  • • Hand–arm vibration exposure
  • • Flying sockets or loose fasteners
  • • Noise-induced hearing damage
Using percussion and chipping tools
  • • Flying metal or concrete fragments
  • • Tool bit ejection
  • • Vibration-related injury
  • • Contact with sharp chisels
  • • Noise from percussion tools
Working at heights with tools
  • • Falls from ladders or platforms
  • • Dropped impact wrenches or drills
  • • Overreaching while fixing brackets
  • • Instability of temporary work platforms
Manual handling of tools and materials
  • • Musculoskeletal strain from tool weight
  • • Repetitive motion injuries
  • • Dropping heavy brackets or fixings
  • • Crush injuries to hands and feet
Electrical and pneumatic safety
  • • Electric shock from damaged leads
  • • Trip hazards from trailing hoses
  • • Hose whip from pneumatic failure
  • • Overpressure of air tools
Housekeeping and waste control
  • • Slips on dust and offcuts
  • • Trips on discarded fixings and brackets
  • • Inhalation of accumulated dust
  • • Cuts from sharp waste materials
Completion, inspection and demobilisation
  • • Unidentified installation defects
  • • Unsecured residual energy in tools
  • • Uncontrolled removal of controls
  • • Exposure to residual dust on clothing

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Code of Practice: Managing the Risk of Plant in the Workplace – Guidance on safe use, inspection, and maintenance of impact wrenches, hammer drills, and other powered tools
  • Code of Practice: Construction Work – Requirements for planning, supervision, and safe systems of work for construction-related fastening and drilling tasks
  • Code of Practice: Managing Noise and Preventing Hearing Loss at Work – Controls for high noise levels generated by impact and percussion tools
  • Code of Practice: Hazardous Manual Tasks – Risk management of musculoskeletal disorders from handling and operating high torque tools
  • AS/NZS 3760 In-service safety inspection and testing of electrical equipment – Requirements for testing and tagging of corded impact wrenches and hammer drills
  • AS/NZS 60745 Hand-held motor-operated electric tools – Safety – Safety requirements for the design and use of portable powered tools
  • AS/NZS 3000 Electrical installations (Wiring Rules) – Electrical safety for supply to portable tools on site
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned