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Hydraulic Hose Crimper SWMS

Hydraulic Hose Crimper SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Hydraulic Hose Crimper SWMS

Product Overview

This Hydraulic Hose Crimper Safe Work Method Statement (SWMS) is designed to identify hazards, assess risks, and implement effective controls when working with hydraulic crimping and associated fluid power equipment. It is a comprehensive document that covers multiple aspects of Hydraulic Hose Crimper operations to support WHS compliance and safe work practices on Australian worksites.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Adjustment and safe isolation of hydraulic pumps prior to maintenance or setup changes
  • Management of hydraulic fluid systems, including reservoirs, filters, hoses, and connections
  • Safe handling of pressurised fluids to minimise the risk of injection injuries and leaks
  • Assembly of hydraulic hoses, fittings, and couplings using a hydraulic hose crimper
  • Hydraulic hose pressure testing procedures, including safe test pressures and exclusion zones
  • Use of hydraulic motor and pump testing equipment to verify performance and identify faults
  • Fabrication and installation of hydraulic fluid assemblies in plant and equipment
  • Operation of metal hydraulic presses, including guarding, pinch-point controls, and lock-out
  • Performing hydraulic system testing, fault finding, and commissioning activities
  • Replacing hydraulic seals, O-rings, and gaskets while controlling contamination and spill risks
  • Safe usage of portable hydraulic equipment such as jacks, porta-power units, and crimpers
  • Selection, inspection, and maintenance of hoses, fittings, and crimping dies for correct rating
  • Control of environmental risks from hydraulic oil spills, waste fluids, and contaminated rags
  • Manual handling of hoses, pumps, and crimping equipment to reduce musculoskeletal strain
  • Emergency response for hydraulic failures, high-pressure leaks, and fluid injection incidents

Who is this for?

This SWMS is designed for hydraulic technicians, mechanical fitters, maintenance crews, mobile plant repairers, manufacturing workshops, and site supervisors overseeing hydraulic hose crimping and fluid power work.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
1. Preparation
  • Incorrect equipment selection, Inadequate workspace
2. Inspect Equipment
  • Electrical hazards, Faulty equipment
3. Secure Hose
  • Slips, trips and falls, Pinch points injuries
4. Measure Hose
  • Measurement errors, Cut hazard
5. Cutting the Hose
  • Hand-tool injury, Eye injury from flying debris
6. Hose End Preparation
  • Crushing and pinching injuries, Hand-tool injury
7. Crimp Selection
  • Incorrect crimp selection, Improper installation
8. Crimping Process
  • Pinch points, Inaccuracy in measurements
9. Test Assembly
  • High-pressure hazards, Hose abrasion
10. Disassembly
  • Mishandling of exposed threads, Debris generation
11. Clean Up
  • Chemical exposure, Slip and trip hazards
12. Maintenance
  • Improper tool storage, Over-tightening crimp connections

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017
  • Managing Risks of Plant in the Workplace Code of Practice: Guidance on controlling risks associated with plant and machinery, including hydraulic presses and crimpers
  • Hazardous Manual Tasks Code of Practice: Controls to minimise musculoskeletal risks from handling hoses, pumps, and heavy components
  • Managing Risks of Hazardous Chemicals in the Workplace Code of Practice: Requirements for safe storage, handling, and spill management of hydraulic oils and fluids
  • AS 4024 Safety of Machinery (series): Principles for guarding, emergency stops, and safe control systems on hydraulic presses and crimping equipment
  • AS/NZS 1200 Pressure Equipment: General requirements for the safe design and testing of pressure equipment and systems
  • AS 2671 Hydraulic Fluid Power – General Requirements for Systems: Guidance on hydraulic system design, installation, and safe operation

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

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