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HVAC Cleaning Ductwork and Filter Replacement SWMS

HVAC Cleaning Ductwork and Filter Replacement SWMS

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HVAC Cleaning Ductwork and Filter Replacement SWMS

Product Overview

This HVAC Cleaning Ductwork and Filter Replacement Safe Work Method Statement (SWMS) is designed to identify hazards, assess risks, and implement controls for safe cleaning and maintenance of air conditioning systems. It is a comprehensive document that covers multiple aspects of HVAC cleaning, ductwork servicing, and filter replacement to support WHS compliance and effective risk management on Australian worksites.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Changing HVAC filters in indoor units, including isolation of power, safe access, and correct filter handling
  • Chemical cleaning of evaporator and condenser coils, including safe chemical selection, dilution, and application methods
  • External condenser cleaning, including clearance of debris, fin protection, and managing water and chemical run-off
  • DX coil cleaning procedures, including lock-out/tag-out, guarding of moving parts, and prevention of exposure to aerosols and mist
  • Filter changes on rooftop units, including safe roof access, edge protection, and manual handling controls
  • HVAC duct cleaning activities, including access panel opening, use of vacuums and rotary brushes, and dust exposure controls
  • Replacement of air conditioning filters, including correct sizing, fitting, and disposal of contaminated filters
  • Selection and use of personal protective equipment (PPE) for dusts, mould, chemicals, and sharp edges within ductwork
  • Safe use of ladders, mobile scaffolds, and elevated work platforms (EWPs) to access ceiling spaces and high-level plant
  • Electrical isolation and verification of de-energisation before working on or near HVAC plant and associated controls
  • Manual handling of filters, duct sections, and equipment to minimise strains, sprains, and crush injuries
  • Management of confined or restricted spaces in ceiling voids and plant rooms, including ventilation and heat-stress controls
  • Housekeeping, waste management, and disposal of contaminated filters, dust, and chemical residues in line with environmental requirements

Who is this for?

This SWMS is designed for HVAC technicians, air conditioning and mechanical services contractors, duct cleaners, maintenance personnel, and site supervisors responsible for HVAC cleaning and filter replacement activities.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning and documentation
  • • Unidentified asbestos-containing materials
  • • Unverified isolation of plant
  • • Inadequate emergency planning
  • • Incorrect chemical information
  • • Untrained workers on site
Site access and roof access
  • • Slips trips and falls on access routes
  • • Uncontrolled access to roof edges
  • • Ladder instability
  • • Falling objects from height
  • • Manual handling on stairs and ladders
  • • Unsecured roof access hatches
Isolate and lock-out HVAC systems
  • • Contact with live electrical components
  • • Unexpected fan start-up
  • • Rotating fan blades
  • • Release of stored air pressure
  • • Exposure to hot surfaces
Set up work area and occupant protection
  • • Dust spread into occupied areas
  • • Unauthorised entry to work zone
  • • Trip hazards from hoses and leads
  • • Noise exposure to occupants
  • • Reduced indoor air quality during cleaning
Manual handling of filters and equipment
  • • Musculoskeletal strain from lifting filters
  • • Overreaching in ceiling spaces
  • • Handling awkward HVAC components
  • • Pinch points on access doors
  • • Impact from dropped panels
Changing HVAC filters in plant rooms
  • • Airborne dust and biological contaminants
  • • Contact with sharp filter frames
  • • Residual negative pressure in housings
  • • Incorrect filter installation
  • • Exposure to mould spores
Filter changes on rooftop units
  • • Working at heights on roof
  • • Falls through fragile roofing
  • • Wind-blown debris and filters
  • • UV and heat exposure
  • • Trip hazards on rooftop services
Chemical cleaning of coils and DX coils
  • • Chemical burns from coil cleaners
  • • Inhalation of chemical mists
  • • Corrosion of nearby components
  • • Chemical splashes to eyes
  • • Environmental contamination from runoff
Condenser and outdoor coil cleaning
  • • Contact with moving fans
  • • High-pressure water impact
  • • Electrical component damage from water
  • • Slip hazards on wet surfaces
  • • Flying debris from fins and dirt
HVAC duct internal cleaning
  • • Confined space entry to ducts
  • • Exposure to accumulated dust and allergens
  • • Contact with sharp internal duct edges
  • • Mechanical injury from rotating brushes
  • • Noise from cleaning equipment
Replace air conditioning filters at terminals
  • • Working from ladders under ceilings
  • • Dust fall onto workers and occupants
  • • Falling ceiling tiles or diffusers
  • • Contact with live light fittings
  • • Disturbance of possible ceiling contaminants
Waste handling and chemical spill response
  • • Contact with contaminated filters and sludge
  • • Chemical exposure during cleanup
  • • Uncontrolled chemical release to drains
  • • Sharps hidden in returned filters
  • • Cross-contamination of clean areas
Recommissioning and functional testing
  • • Unexpected fan start during checks
  • • Loose panels or guards
  • • Incorrect airflow or pressures
  • • Noise and vibration from imbalance
  • • Exposure to residual chemical odours
Final inspection and documentation
  • • Unreported plant defects
  • • Incomplete reinstatement of systems
  • • Residual contamination in ducts
  • • Poor communication with client
  • • Inaccurate maintenance records

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Managing the Risk of Falls at Workplaces Code of Practice: Guidance on safe access to roofs, ladders, and elevated work areas while servicing HVAC equipment
  • Managing the Work Environment and Facilities Code of Practice: Requirements for ventilation, temperature, and safe access in plant rooms and ceiling spaces
  • Hazardous Manual Tasks Code of Practice: Controls for lifting, carrying, and handling filters, duct components, and cleaning equipment
  • How to Manage Work Health and Safety Risks Code of Practice: Framework for identifying, assessing, and controlling risks associated with HVAC cleaning and maintenance
  • Managing Risks of Hazardous Chemicals in the Workplace Code of Practice: Safe use, storage, and handling of coil cleaners and other chemical agents
  • AS/NZS 3666.2 Air-handling and water systems of buildings – Microbial control – Operation and maintenance: Guidance on managing microbial contamination in HVAC systems
  • AS 1668.2 The use of ventilation and air conditioning in buildings – Mechanical ventilation in buildings: Relevant principles for safe operation and maintenance of mechanical ventilation systems
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

Safe Work Australia Aligned