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Structural Steel Erection SWMS

Structural Steel Erection SWMS

  • 100% Compliant with Australian WHS Acts & Regulations
  • Fully Editable MS Word & PDF Formats Included
  • Pre-filled Content – Ready to Deploy Immediately
  • Customisable – Easily Add Your Logo & Site Details
  • Includes 2 Years of Free Compliance Updates

Structural Steel Erection SWMS

Product Overview

This Structural Steel Erection SWMS is a comprehensive Safe Work Method Statement designed to identify, control, and minimise risks associated with the erection and modification of structural steel on Australian worksites. It provides end-to-end coverage of planning, lifting, installation, and adjustment activities for structural steel construction to support robust WHS compliance and safer project delivery.

Activities & Specific Tasks Covered

This document includes specific risk controls for:

  • Planning and sequencing of structural steel erection works to minimise clashes, delays, and unsafe interfaces
  • Assembly of prefabricated steel structures, including safe layout, alignment, and temporary support methods
  • Bolting cleats securely, including torqueing procedures, use of correct grade fasteners, and verification of tightness
  • Column erection, including crane lifts, dogging, temporary propping, and plumb and line checks
  • Connection of structural frames, including safe access, positioning, and securing of beams, rafters, and portals
  • Installation and tensioning of cross-bracing to maintain frame stability during progressive erection
  • Erection of steel structures using cranes, EWPs, and scaffolds, with controls for working at height and suspended loads
  • Replacing steel members, including removal of damaged components and installation of new sections with adequate temporary supports
  • Setting up mezzanine floors, including placement of joists, bearers, and decking with edge protection and fall prevention
  • Steel liner installation and fixing, including sheet handling, cutting, and fastening while controlling sharp edges and falls
  • General structural steel construction activities, including cutting, drilling, grinding, and hot works on steel members
  • Transport and erection of girders, including loading, securing, lifting, landing, and final positioning procedures
  • Selection and inspection of lifting gear, rigging equipment, and temporary bracing systems for structural steel operations
  • Use of elevated work platforms, scaffolds, and ladders to access structural steel safely at height
  • Site housekeeping, exclusion zones, and communication protocols around mobile plant and crane operations

Who is this for?

This SWMS is designed for structural steel erectors, riggers, boilermakers, commercial builders, and site supervisors involved in the erection, modification, or repair of structural steel frameworks on Australian construction sites.

Specific Job Steps & Hazards Covered

Job Step / Activity Potential Hazards
Pre-start planning and coordination
  • • Inadequate structural design information
  • • Unclear lift planning
  • • Conflicting work activities
  • • Incorrect sequencing of erection works
  • • Inadequate emergency arrangements
Site establishment and access
  • • Unstable ground conditions
  • • Unplanned vehicle movement
  • • Restricted access and egress
  • • Overhead powerlines contact
  • • Poor housekeeping
  • • Inadequate lighting
Delivery and unloading of steel
  • • Falling steel members
  • • Load shift during unloading
  • • Crush injury between loads
  • • Manual handling strain
  • • Uncontrolled release of restraints
Storage and handling of steel members
  • • Stack collapse
  • • Member roll or shift
  • • Trip hazards from offcuts
  • • Corrosion of critical surfaces
  • • Inadequate identification of members
Assembly of prefabricated steel sections
  • • Incorrect assembly of members
  • • Pinch points during alignment
  • • Working at low height edges
  • • Use of powered hand tools
  • • Unstable prefabricated frames
Cranes, lifting and rigging setup
  • • Crane overturning
  • • Rigging failure
  • • Contact with structures
  • • Load striking workers
  • • Overloading lifting equipment
Column erection and plumb
  • • Falling columns
  • • Structural instability
  • • Working at heights
  • • Dropped tools and components
  • • Pinch points at base plates
Connection of structural frames
  • • Incomplete structural connections
  • • Bolt shear or failure
  • • Working at heights
  • • Falling objects from connections
  • • Misalignment of members
Cross-bracing and stability systems
  • • Frame buckling under load
  • • Instability during erection
  • • Falling from structure
  • • Incorrect bracing configuration
Mezzanine floor and secondary steel installation
  • • Fragile or incomplete floor surfaces
  • • Falls through openings
  • • Overloading of partially completed structure
  • • Manual handling of secondary members
Steel liner and cladding installation
  • • Fragile roof surfaces
  • • Falls from edges
  • • Sheet movement in wind
  • • Sheet cutting and sharp edges
  • • Dropped sheets or tools
Replacing and modifying existing steel
  • • Unstable existing structure
  • • Unexpected load paths
  • • Hot work ignition sources
  • • Falling debris from demolition
  • • Exposure to lead paints or coatings
Transport and erection of girders
  • • Long load instability
  • • Bridge and service strikes
  • • Load shift during transport
  • • Complex lifting geometry
  • • Workers in pinch zones
Inspection, tightening and final sign-off
  • • Undetected loose connections
  • • Missing bracing or bolts
  • • Residual temporary works
  • • Unmarked hazards for following trades

Need to add specific site requirements?

Don't worry if a specific job step isn't listed above. Once you purchase, simply log in to your Client Portal and add your own custom job steps at no extra cost. We take care of the hard work—creating the hazards and control measures for free—to ensure your document is compliant within minutes.

Legislation & References

This document was researched and developed to align with:

  • Code of Practice: Construction Work – Guidance on managing WHS risks associated with construction activities, including structural steel erection
  • Code of Practice: Managing the Risk of Falls at Workplaces – Requirements and controls for working at height on steel structures and mezzanine floors
  • Code of Practice: Managing Risks of Plant in the Workplace – Safe use of cranes, EWPs, and other plant used for lifting and positioning steel
  • Code of Practice: Hazardous Manual Tasks – Risk controls for manual handling of steel members, fixings, and components
  • AS 4100 Steel Structures – Design and structural requirements relevant to the erection and connection of structural steelwork
  • AS 1418 Cranes, Hoists and Winches (series) – Requirements for the safe use of cranes and lifting equipment during steel erection
  • AS/NZS 1576 Scaffolding (series) – Requirements for scaffolding used to access and install structural steel
  • AS/NZS 4576 Guidelines for Scaffolding – Practical guidance for safe scaffold planning, erection, and use
  • AS/NZS 4994 Temporary Edge Protection (series) – Requirements for edge protection systems used on steel structures and mezzanine floors
  • Work Health and Safety Act 2011
  • Work Health and Safety Regulations 2017

Standard SWMS Features (Click to Expand)
  • Operational guidelines, with a step-by-step approach to safe work
  • Possible hazards that may be encountered
  • Step-by-step safety procedures to follow
  • Before work starts – Guidelines and Checks
  • Safety measures and guides
  • Operational Safety Checks
  • Before and After Risk Ratings
  • Risk Assessment Matrix
  • High Risk Work Involved
  • Emergency Evacuation Procedure
  • Plant and Equipment
  • Qualifications and Permits
  • Specific Personal Protective Equipment (PPE)
  • Company Personnel Sign-off form

$96.8

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