Balancing Tyres Safe Operating Procedure
- 100% Compliant with Australian WHS Acts & Regulations
- Fully Editable MS Word & PDF Formats Included
- Pre-filled Content – Ready to Deploy Immediately
- Customisable – Easily Add Your Logo & Site Details
- Includes 2 Years of Free Compliance Updates
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Product Overview
Summary: This Balancing Tyres Safe Operating Procedure provides a clear, step‑by‑step method for safely and accurately balancing vehicle tyres in line with Australian WHS expectations. It helps workshops reduce vibration-related callbacks, protect workers from manual handling and machinery hazards, and maintain consistent, high-quality service delivery.
Balancing tyres is a routine task in automotive and fleet workshops, but when performed without a structured procedure it can introduce significant safety risks and quality issues. Incorrect setup of wheel balancers, poor manual handling techniques, and inadequate checks can lead to worker injuries, equipment damage, and vehicles returning with vibration complaints or premature tyre wear. This Balancing Tyres Safe Operating Procedure sets out a clear, repeatable process for safely preparing, mounting, balancing and refitting wheels so that both safety and performance are consistently achieved.
Developed for Australian automotive environments, this SOP aligns with WHS duties for managing plant and manual handling risks while supporting workshop productivity. It details pre-use inspections, correct use of balancing equipment, safe lifting and positioning of wheels, and final verification steps before the vehicle is released. By implementing this procedure, businesses can demonstrate due diligence, support technician training and competency, and reduce the likelihood of incidents, rework and customer dissatisfaction in tyre and wheel services.
Key Benefits
- Reduce the risk of musculoskeletal injuries by standardising safe manual handling practices for lifting and moving wheels.
- Ensure consistent, high-quality balancing outcomes that minimise vehicle vibration, tyre wear and customer complaints.
- Improve WHS compliance by documenting clear controls for operating wheel balancers and associated workshop equipment.
- Streamline technician training and onboarding with a step‑by‑step procedure that is easy to follow and audit.
- Minimise equipment damage and downtime through structured pre-use checks and correct setup of balancing machinery.
Who is this for?
- Automotive Technicians
- Tyre Fitters
- Workshop Supervisors
- Service Managers
- Fleet Maintenance Managers
- WHS Advisors in Automotive Workshops
- Light and Heavy Vehicle Mechanics
Hazards Addressed
- Manual handling injuries from lifting and positioning heavy wheels and tyres
- Crush and pinch injuries from rotating components on wheel balancing machines
- Entanglement in moving parts due to loose clothing, hair or jewellery
- Slips, trips and falls from cluttered work areas, hoses and tools around the balancer
- Eye injuries from debris or weights during cleaning and balancing operations
- Noise exposure from operating tyre and wheel equipment in enclosed workshops
- Struck-by hazards from dislodged wheel weights during spin cycles
- Electrical hazards associated with powered wheel balancing equipment
Included Sections
- 1.0 Purpose and Scope
- 2.0 Definitions and Terminology
- 3.0 Roles and Responsibilities
- 4.0 Required Competencies and Training
- 5.0 Tools, Equipment and Materials
- 6.0 Personal Protective Equipment (PPE) Requirements
- 7.0 Pre-Use Checks and Work Area Preparation
- 8.0 Safe Manual Handling of Wheels and Tyres
- 9.0 Step-by-Step Tyre Balancing Procedure
- 10.0 Quality Checks and Verification of Balance
- 11.0 Hazard Identification and Risk Controls
- 12.0 Lockout, Tagout and Isolation for Maintenance
- 13.0 Housekeeping and Waste Management (weights, offcuts, packaging)
- 14.0 Incident Reporting and Non-Conformance Management
- 15.0 Training, Induction and Competency Assessment
- 16.0 Review, Audit and Continuous Improvement
Legislation & References
- Work Health and Safety Act 2011 (Cth) and equivalent state and territory WHS legislation
- Work Health and Safety Regulation 2011 (Cth) – duties relating to plant and manual handling
- Safe Work Australia – Model Code of Practice: Managing risks of plant in the workplace
- Safe Work Australia – Model Code of Practice: Hazardous manual tasks
- AS/NZS 4024 series: Safety of machinery
- AS/NZS ISO 45001: Occupational health and safety management systems – Requirements with guidance for use
Suitable for Industries
$79.5
Includes all formats + 2 years updates
Balancing Tyres Safe Operating Procedure
- • 100% Compliant with Australian WHS Acts & Regulations
- • Fully Editable MS Word & PDF Formats Included
- • Pre-filled Content – Ready to Deploy Immediately
- • Customisable – Easily Add Your Logo & Site Details
- • Includes 2 Years of Free Compliance Updates
Balancing Tyres Safe Operating Procedure
Product Overview
Summary: This Balancing Tyres Safe Operating Procedure provides a clear, step‑by‑step method for safely and accurately balancing vehicle tyres in line with Australian WHS expectations. It helps workshops reduce vibration-related callbacks, protect workers from manual handling and machinery hazards, and maintain consistent, high-quality service delivery.
Balancing tyres is a routine task in automotive and fleet workshops, but when performed without a structured procedure it can introduce significant safety risks and quality issues. Incorrect setup of wheel balancers, poor manual handling techniques, and inadequate checks can lead to worker injuries, equipment damage, and vehicles returning with vibration complaints or premature tyre wear. This Balancing Tyres Safe Operating Procedure sets out a clear, repeatable process for safely preparing, mounting, balancing and refitting wheels so that both safety and performance are consistently achieved.
Developed for Australian automotive environments, this SOP aligns with WHS duties for managing plant and manual handling risks while supporting workshop productivity. It details pre-use inspections, correct use of balancing equipment, safe lifting and positioning of wheels, and final verification steps before the vehicle is released. By implementing this procedure, businesses can demonstrate due diligence, support technician training and competency, and reduce the likelihood of incidents, rework and customer dissatisfaction in tyre and wheel services.
Key Benefits
- Reduce the risk of musculoskeletal injuries by standardising safe manual handling practices for lifting and moving wheels.
- Ensure consistent, high-quality balancing outcomes that minimise vehicle vibration, tyre wear and customer complaints.
- Improve WHS compliance by documenting clear controls for operating wheel balancers and associated workshop equipment.
- Streamline technician training and onboarding with a step‑by‑step procedure that is easy to follow and audit.
- Minimise equipment damage and downtime through structured pre-use checks and correct setup of balancing machinery.
Who is this for?
- Automotive Technicians
- Tyre Fitters
- Workshop Supervisors
- Service Managers
- Fleet Maintenance Managers
- WHS Advisors in Automotive Workshops
- Light and Heavy Vehicle Mechanics
Hazards Addressed
- Manual handling injuries from lifting and positioning heavy wheels and tyres
- Crush and pinch injuries from rotating components on wheel balancing machines
- Entanglement in moving parts due to loose clothing, hair or jewellery
- Slips, trips and falls from cluttered work areas, hoses and tools around the balancer
- Eye injuries from debris or weights during cleaning and balancing operations
- Noise exposure from operating tyre and wheel equipment in enclosed workshops
- Struck-by hazards from dislodged wheel weights during spin cycles
- Electrical hazards associated with powered wheel balancing equipment
Included Sections
- 1.0 Purpose and Scope
- 2.0 Definitions and Terminology
- 3.0 Roles and Responsibilities
- 4.0 Required Competencies and Training
- 5.0 Tools, Equipment and Materials
- 6.0 Personal Protective Equipment (PPE) Requirements
- 7.0 Pre-Use Checks and Work Area Preparation
- 8.0 Safe Manual Handling of Wheels and Tyres
- 9.0 Step-by-Step Tyre Balancing Procedure
- 10.0 Quality Checks and Verification of Balance
- 11.0 Hazard Identification and Risk Controls
- 12.0 Lockout, Tagout and Isolation for Maintenance
- 13.0 Housekeeping and Waste Management (weights, offcuts, packaging)
- 14.0 Incident Reporting and Non-Conformance Management
- 15.0 Training, Induction and Competency Assessment
- 16.0 Review, Audit and Continuous Improvement
Legislation & References
- Work Health and Safety Act 2011 (Cth) and equivalent state and territory WHS legislation
- Work Health and Safety Regulation 2011 (Cth) – duties relating to plant and manual handling
- Safe Work Australia – Model Code of Practice: Managing risks of plant in the workplace
- Safe Work Australia – Model Code of Practice: Hazardous manual tasks
- AS/NZS 4024 series: Safety of machinery
- AS/NZS ISO 45001: Occupational health and safety management systems – Requirements with guidance for use
$79.5