Name: Industrial Press Operations Hydraulic and Mechanical SWMS
Brand: BlueSafe Online
SKU: prod_01KBPKTBC2EYGTPA17R3KSYACN
Price: 79.50 AUD
Availability: InStock

Product Overview

This SWMS covers preparation, operation, maintenance and shutdown activities for hydraulic and mechanical presses. It supports planning, tooling checks, control of stored energy and management of crushing, ejection and oil-related hazards.

Activities & Specific Tasks Covered

This document includes task-specific risk controls for:

Plan the work area and select suitable press and tooling
Inspect the press and its safeguards
Set dies and tooling
Prepare workpieces and fixtures
Operate power mechanical presses
Operate hydraulic, air, manual and fly presses
Press bearings and bushings
Cut gaskets and punch blanks
Operate bench nut crackers
Clear jams and rectify faults
Clean, maintain, restart and demobilise the press

Who is this for?

Suitable for contractors, workers, supervisors and businesses carrying out press operations and related tooling work.

Specific Job Steps & Hazards Covered

Job Step / Activity	Potential Hazards
Plan work and establish area	Unauthorised access Incorrect press selection Incompatible tooling Poor work layout Slips and trips Manual handling strain
Inspect press and safeguards	Unexpected press movement Failed safety device Crush point exposure Hydraulic fluid leak Mechanical component failure Electrical fault Noise exposure
Set dies and tooling	Crush from ram Dropped die Stored hydraulic energy Sharp tooling edges Incorrect die alignment Manual handling strain
Prepare workpiece and fixture	Sharp edges Ejected workpiece Incorrect orientation Finger trapping Manual handling strain Unstable support
Operate power mechanical press	Crush and amputation Unexpected repeat stroke Flywheel and clutch entanglement Ejected workpiece Broken punch or die Noise exposure Flying fragments
Operate hydraulic and air presses	Crush from ram descent Hydraulic injection injury Hose burst Stored pressure release Workpiece ejection Unexpected start-up Oil slip
Use manual and fly presses	Crush injury Flywheel entanglement Kick lever strike Sudden handle movement Ejected workpiece Sharp punch edges
Press bearings and bushings	Component fracture Ejected bearing Misaligned load Crush injury Manual handling strain Hot component burns
Cut gaskets and punch blanks	Laceration from cutters Crush from punch Ejected offcut Dust or debris Repetitive strain Incorrect material selection
Operate bench nut cracker	Stored hydraulic energy Nut or stud ejection Crush injury Hydraulic hose failure Metal fragments Unstable component
Clear jams and rectify faults	Unexpected energisation Crush from ram Stored pressure Falling tooling Sharp scrap Electrical shock
Clean, maintain and restart	Unexpected start-up Chemical exposure Slips from hydraulic oil Missing guards Tool left in press Poor restart communication
Demobilise and complete records	Residual stored energy Unsecured tooling Manual handling strain Unauthorised use Slips and trips

Need to add specific site requirements?

Use the BlueSafe Portal to tailor this SWMS with site-specific details, job steps, hazards, controls and responsibilities before work starts.

Acceptance Guaranteed: If your client or principal requests changes during document review, BlueSafe will help revise the document at no extra cost and support resubmission until it is accepted.

Legislation & References

The template includes references relevant to the documented work, including:

Applicable Commonwealth, state or territory WHS/OHS legislation and regulations.
Model Code of Practice: Managing the risks of plant in the workplace (guidance only; confirm adoption and currency in the relevant jurisdiction). The Code describes fixed or interlocked guarding, safeguarding, inspection and lock-out principles.
Model Code of Practice: How to manage work health and safety risks (guidance only; apply the hierarchy of controls).
Model Code of Practice: Managing noise and preventing hearing loss at work (guidance only). The referenced exposure standard is LAeq,8h 85 dB(A) and LC,peak 140 dB(C).
Model Code of Practice: Hazardous manual tasks (guidance only).
AS 4024.1:2019 Safety of machinery series, including relevant machinery guarding, safety-related control-system, isolation and emergency-stop requirements.
AS/NZS 4024 series relevant to press safeguarding and press control systems; verify the applicable part for the particular press type before design, modification or validation.
AS/NZS 1337.1 Eye and face protection for occupational applications; AS/NZS 1270 Acoustics—Hearing protectors; AS/NZS 2210.3 Personal protective equipment—Safety footwear; AS/NZS 2161 Occupational protective gloves.
Follow the manufacturer’s operating manual, maintenance schedule, tooling instructions and stated press capacity; do not treat a Standard or model Code as a substitute for site-specific risk assessment or applicable local legal requirements.

Standard SWMS Features (Click to Expand)

Task-specific job steps, hazards and control measures
Initial and residual risk ratings
Assigned responsible persons for each job step
Plant, equipment and PPE requirements where applicable
Permits, qualifications and high-risk construction work details where applicable
Worker consultation, sign-off and review sections

Industrial Press Operations Hydraulic and Mechanical SWMS

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